Braided mesh catheter

ABSTRACT

Embodiments of the invention relate to electrophysiology catheters and methods of using the same. According to one embodiment, the catheter includes a braided conductive member at its distal end that can be radially expanded, for example using a mandrel slidably disposed within a shaft of the catheter. According to another embodiment, the catheter comprises a tip portion constructed of an elastomeric material. According to a further embodiment, the catheter includes a braided conductive member wherein a thermocouple is formed using one filament of the braided conductive member and one thermocouple wire. Other embodiments of the invention relate to a handle for use with a catheter and methods of using the same. According to one embodiment, the handle comprises a thumbwheel coupled to a housing, a spring disposed within the housing in contact with the thumbwheel, and means for increasing compression of the spring to increase rotational friction on the thumbwheel.

CROSS REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. provisional application Ser.No. 60/458,616, filed Mar. 28, 2003, and U.S. provisional applicationSer. No. 60/469,112, filed May 9, 2003, which applications areincorporated herein by reference in their entirety.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The invention relates to medical devices for electrophysiologyprocedures.

2. Discussion of the Related Art

The human heart is a very complex organ, which relies on both musclecontraction and electrical impulses to function properly. The electricalimpulses travel through the heart walls, first through the atria andthen the ventricles, causing the corresponding muscle tissue in theatria and ventricles to contract. Thus, the atria contract first,followed by the ventricles. This order is essential for properfunctioning of the heart.

Over time, the electrical impulses traveling through the heart can beginto travel in improper directions, thereby causing the heart chambers tocontract at improper times. Such a condition is generally termed acardiac arrhythmia, and can take many different forms. When the chamberscontract at improper times, the amount of blood pumped by the heartdecreases, which can result in premature death of the person.

Techniques have been developed which are used to locate cardiac regionsresponsible for the cardiac arrhythmia, and also to disable theshort-circuit function of these areas. According to these techniques,electrical energy is applied to a portion of the heart tissue to ablatethat tissue and produce scars which interrupt the reentrant conductionpathways or terminate the focal initiation. The regions to be ablatedare usually first determined by endocardial mapping techniques. Mappingtypically involves percutaneously introducing a catheter having one ormore electrodes into the patient, passing the catheter through a bloodvessel (e.g. the femoral vein or artery) and into an endocardial site(e.g., the atrium or ventricle of the heart), and deliberately inducingan arrhythmia so that a continuous, simultaneous recording can be madewith a multichannel recorder at each of several different endocardialpositions. When an arrythormogenic focus or inappropriate circuit islocated, as indicated in the electrocardiogram recording, it is markedby various imaging or localization means so that cardiac arrhythmiasemanating from that region can be blocked by ablating tissue. Anablation catheter with one or more electrodes can then transmitelectrical energy to the tissue adjacent the electrode to create alesion in the tissue. One or more suitably positioned lesions willtypically create a region of necrotic tissue which serves to disable thepropagation of the errant impulse caused by the arrythromogenic focus.Ablation is carried out by applying energy to the catheter electrodes.The ablation energy can be, for example, RF, DC, ultrasound, microwave,or laser radiation.

Atrial fibrillation together with atrial flutter are the most commonsustained arrhythmias found in clinical practice.

Current understanding is that atrial fibrillation is frequentlyinitiated by a focal trigger from the orifice of or within one of thepulmonary veins. Though mapping and ablation of these triggers appearsto be curative in patients with paroxysmal atrial fibrillation, thereare a number of limitations to ablating focal triggers via mapping andablating the earliest site of activation with a “point” radiofrequencylesion. One way to circumvent these limitations is to determineprecisely the point of earliest activation. Once the point of earliestactivation is identified, a lesion can be generated to electricallyisolate the trigger with a lesion; firing from within those veins wouldthen be eliminated or unable to reach the body of the atrium, and thuscould not trigger atrial fibrillation.

Another method to treat focal arrhythmias is to create a continuous,annular lesion around the ostia (i.e., the openings) of either the veinsor the arteries leading to or from the atria thus “corralling” thesignals emanating from any points distal to the annular lesion.Conventional techniques include applying multiple point sources aroundthe ostia in an effort to create such a continuous lesion. Such atechnique is relatively involved, and requires significant skill andattention from the clinician performing the procedures.

Another source of arrhythmias may be from reentrant circuits in themyocardium itself. Such circuits may not necessarily be associated withvessel ostia, but may be interrupted by means of ablating tissue eitherwithin the circuit or circumscribing the region of the circuit. Itshould be noted that a complete ‘fence’ around a circuit or tissueregion is not always required in order to block the propagation of thearrhythmia; in many cases simply increasing the propagation path lengthfor a signal may be sufficient. Conventional means for establishing suchlesion ‘fences’ include a multiplicity of point-by-point lesions,dragging a single electrode across tissue while delivering energy, orcreating an enormous lesion intended to inactivate a substantive volumeof myocardial tissue.

Commonly-owned U.S. patent application Ser. No. 09/396,502, entitledApparatus For Creating A Continuous Annular Lesion, which is herebyincorporated by reference, discloses a medical device which is capableof ablating a continuous ring of tissue around the ostia of either veinsor arteries leading to or from the atria.

SUMMARY OF THE INVENTION

The present application relates to a number of improvements in thedesign of an electrophysiology catheter including a braided conductivemember. The present application also relates to improvements in thedesign of a handle for use with an electrophysiology catheter such as,but not limited to, a catheter including braided conductive member.

One embodiment of the invention is directed to a catheter comprising ahandle, a shaft portion coupled to a distal end of the handle, a tipportion, and a braided conductive member coupled to the shaft portionand the tip portion. The catheter further comprises a mandrel fixedlyattached to the tip portion and slidably disposed within the shaftportion, wherein actuation of the mandrel expands the braided conductivemember from an undeployed to a deployed position.

Another embodiment of the invention is directed to a method of deployinga braided conductive member of a catheter, wherein the braidedconductive member is coupled to a tip portion and a shaft of thecatheter, the method comprising moving the tip portion towards the shaftsuch that the braided conductive member is compressed longitudinally andexpanded radially.

A further embodiment of the invention is directed to a cathetercomprising a handle, a shaft portion coupled to a distal end of thehandle, a tip portion, at least a portion of the tip portion beingconstructed of an elastomeric material, and a braided conductive membercoupled to the shaft portion and the tip portion.

Another embodiment of the invention is directed to a catheter comprisinga handle, a shaft portion coupled to a distal end of the handle, and aconductive member coupled to the shaft portion. The conductive member isformed of a plurality of filaments. The catheter further comprises athermocouple wire coupled to a filament of the conductive member via aconductive junction, wherein the thermocouple wire is formed of adifferent material than the filament, and wherein the conductivejunction is located between first and second ends of the filament.

A further embodiment of the invention is directed to a method of using acatheter having a conductive member comprising a plurality of filaments.The method comprises measuring a signal between a thermocouple wire anda filament of the conductive member, and applying ablation energy viathe filament.

Another embodiment of the invention is directed to a method of using acatheter having a conductive member comprising a plurality of filaments.The method comprises measuring a signal between a thermocouple wire anda filament of the conductive member and determining a temperature basedon the signal. The method further comprises measuring an electricalheart signal via the filament.

A further embodiment of the invention is directed to a steeringmechanism for a catheter. The steering mechanism comprises a steeringcable having a first diameter and an anchor disposed at a distal end ofthe steering cable, the anchor having a second diameter, wherein thefirst diameter is less than a diameter of a lumen through which at leasta portion of the steering cable passes and the second diameter isgreater than the diameter of the lumen.

Another embodiment of the invention is directed to a method ofcontrolling the rotational friction of a thumbwheel of a catheterhandle. The method comprises increasing the rotational friction on thethumbwheel by compressing a spring that contacts the thumbwheel, anddecreasing the rotational friction on the thumbwheel by decompressingthe spring.

A further embodiment of the invention is directed to a handle for usewith a catheter. The handle comprises a housing, a thumbwheel coupled tothe housing, a spring disposed within the housing in contact with thethumbwheel, and means for increasing compression of the spring toincrease rotational friction on the thumbwheel.

BRIEF DESCRIPTION OF THE DRAWINGS

In the drawings, which are incorporated herein by reference and in whichlike elements have been given like references characters,

FIG. 1 illustrates an overview of a mapping and ablation catheter systemin accordance with the present invention;

FIGS. 2 and 3 illustrate further details of the catheter illustrated inFIG. 1;

FIGS. 4-7 illustrate further details of the braided conductive memberillustrated in FIGS. 2 and 3;

FIGS. 8-11 illustrate, among other things, temperature sensing in thepresent invention;

FIGS. 12-13 illustrate further details of the steering capabilities ofthe present invention;

FIGS. 14-17 illustrate further embodiments of the braided conductivemember;

FIGS. 18-19 illustrate the use of irrigation in connection with thepresent invention;

FIGS. 20A-20E illustrate the use of shrouds in the present invention;

FIG. 21 illustrates a guiding sheath that may be used in connection withthe present invention;

FIGS. 22-24 illustrate methods of using the present invention;

FIG. 25 is an exploded view of a handle that may be used with thecatheter system of FIG. 1 according to another embodiment of theinvention;

FIG. 26 is a schematic cross sectional view of a slide actuator for thehandle of FIG. 25 in a neutral or unloaded state;

FIG. 27 is a schematic cross sectional view of a slide actuator for thehandle of FIG. 25 in a deployed or loaded state;

FIG. 28 is a cross sectional end view of the slide actuator of FIG. 26taken along line 28-28 in FIG. 26;

FIG. 29 is an exploded perspective view of the left section of thehandle of FIG. 25;

FIG. 30 is a schematic cross sectional view of a thumbwheel actuator forthe handle of FIG. 25 in a neutral or unloaded state;

FIG. 31 is a schematic cross sectional view of the thumbwheel actuatorfor the handle of FIG. 25 in a deployed or loaded state;

FIGS. 32-33 illustrate aspects of a handle configuration according toanother embodiment of the invention;

FIGS. 34-40 illustrate aspects of a catheter having a retractable distaltip portion; and

FIGS. 41-42 illustrate a modified version of the catheter illustrated inFIGS. 34-40 having a lumen for the delivery of fluids or devices.

DETAILED DESCRIPTION

System Overview

Reference is now made to FIG. 1, which figure illustrates an overview ofa mapping and ablation catheter system in accordance with the presentinvention. The system includes a catheter 10 having a shaft portion 12,a control handle 14, and a connector portion 16. A controller 8 isconnected to connector portion 16 via cable 6. Ablation energy generator4 may be connected to controller 8 via cable 3. A recording device 2 maybe connected to controller 8 via cable 1. When used in an ablationapplication, controller 8 is used to control ablation energy provided byablation energy generator 4 to catheter 10. When used in a mappingapplication, controller 8 is used to process signals coming fromcatheter 10 and to provide these signals to recording device 2. Althoughillustrated as separate devices, recording device 2, ablation energygenerator 4, and controller 8 could be incorporated into a singledevice. In one embodiment, controller 8 may be a QUADRAPULSE RFCONTROLLER™ device available from CR Bard, Inc., Murray Hill, N.J.

In this description, various aspects and features of the presentinvention will be described. The various features of the invention arediscussed separately for clarity. One skilled in the art will appreciatethat the features may be selectively combined in a device depending uponthe particular application. Furthermore, any of the various features maybe incorporated in a catheter and associated method of use for eithermapping or ablation procedures.

Catheter Overview

Reference is now made to FIGS. 2-7, which figures illustrate oneembodiment of the present invention. The present invention generallyincludes a catheter and method of its use for mapping and ablation inelectrophysiology procedures. Catheter 10 includes a shaft portion 12, acontrol handle 14, and a connector portion 16. When used in mappingapplications, connector portion 16 is used to allow signal wires runningfrom the electrodes at the distal portion of the catheter to beconnected to a device for processing the electrical signals, such as arecording device.

Catheter 10 may be a steerable device. FIG. 2 illustrates the distal tipportion 18 being deflected by the mechanism contained within controlhandle 14. Control handle 14 may include a rotatable thumbwheel 21and/or a slide actuator 5 which can be used by a user to deflect thedistal end of the catheter. The thumbwheel (or any other suitableactuating device) is connected to one or more pull wires which extendthrough shaft portion 12 and are connected to the distal end 18 of thecatheter at an off-axis location, whereby tension applied to one or moreof the pull wires causes the distal portion of the catheter to curve ina predetermined direction or directions. U.S. Pat. Nos. 5,383,852,5,462,527, and 5,611,777, which are hereby incorporated by reference,illustrate various embodiments of control handle 14 that may be used forsteering catheter 10.

Shaft portion 12 includes a distal tip portion 18, a first stop 20 andan inner member 22 connected to the first stop portion 20. Inner member22 may be a tubular member. Concentrically disposed about inner member22 is a first sheath 24 and a second sheath 26. Also concentricallydisposed about inner member 22 is a braided conductive member 28anchored at respective ends 30 and 32 to the first sheath 24 and thesecond sheath 26, respectively.

In operation, advancing the second sheath 26 distally over inner member22 causes the first sheath 24 to contact stop 20. Further distaladvancement of the second sheath 26 over inner member 22 causes thebraided conductive member 28 to expand radially to assume variousdiameters and/or a conical shape. FIG. 3 illustrates braided conductivemember 28 in an unexpanded (collapsed or “undeployed”) configuration.FIGS. 2 and 4 illustrate braided conductive member 28 in a partiallyexpanded condition. FIG. 1 illustrates braided conductive member 28radially expanded (“deployed”) to form a disk.

Alternatively, braided conductive member 28 can be radially expanded bymoving inner member 22 proximally with respect to the second sheath 26.

As another alternative, inner member 22 and distal tip portion 18 may bethe same shaft and stop 20 may be removed. In this configuration, sheath24 moves over the shaft in response to, for example, a mandrel insideshaft 22 and attached to sheath 24 in the manner described, for example,in U.S. Pat. No. 6,178,354, which is incorporated herein by reference.

As illustrated particularly in FIGS. 4 and 5 a third sheath 32 may beprovided. The third sheath serves to protect shaft portion 12 and inparticular braided conductive member 28 during manipulation through thepatient's vasculature. In addition, the third sheath 32 shields braidedconductive member 28 from the patient's tissue in the event ablationenergy is prematurely delivered to the braided conductive member 28.

The respective sheaths 24, 26, and 32 can be advanced and retracted overthe inner member 22, which may be a tubular member, in many differentmanners. Control handle 14 may be used. U.S. Pat. Nos. 5,383,852,5,462,527, and 5,611,777 illustrate examples of control handles that cancontrol sheaths 24, 26, and 32. As described in these incorporated byreference patents, control handle 14 may include a slide actuator whichis axially displaceable relative to the handle. The slide actuator maybe connected to one of the sheaths, for example, the second sheath 26 tocontrol the movement of the sheath 26 relative to inner member 22, todrive braided conductive member 28 between respective collapsed anddeployed positions, as previously described. Control handle 14 may alsoinclude a second slide actuator or other mechanism coupled to theretractable outer sheath 32 to selectively retract the sheath in aproximal direction with respect to the inner member 22.

Braided conductive member 28 is, in one embodiment of the invention, aplurality of interlaced, electrically conductive filaments 34. Braidedconductive member 28 may be a wire mesh. The filaments are flexible andcapable of being expanded radially outwardly from inner member 22. Thefilaments 34 are preferably formed of metallic elements havingrelatively small cross sectional diameters, such that the filaments canbe expanded radially outwardly. The filaments may be round, having adimension on the order of about 0.001-0.030 inches in diameter.Alternatively, the filaments may be flat, having a thickness on theorder of about 0.001-0.030 inches, and a width on the order of about0.001-0.030 inches. The filaments may be formed of Nitinol type wire.Alternatively, the filaments may include non metallic elements wovenwith metallic elements, with the non metallic elements providing supportto or separation of the metallic elements. A multiplicity of individualfilaments 34 may be provided in braided conductive member 28, forexample up to 300 or more filaments.

Each of the filaments 34 can be electrically isolated from each other byan insulation coating. This insulation coating may be, for example, apolyamide type material. A portion of the insulation on the outercircumferential surface 60 of braided conductive member 28 is removed.This allows each of the filaments 34 to form an isolated electrode, notan electrical contact with any other filament, that may be used formapping and ablation. Alternatively, specific filaments may be permittedto contact each other to form a preselected grouping.

Each of the filaments 34 is helically wound under compression aboutinner member 22. As a result of this helical construction, upon radialexpansion of braided conductive member 28, the portions of filaments 34that have had the insulation stripped away do not contact adjacentfilaments and thus, each filament 34 remains electrically isolated fromevery other filament. FIG. 6, in particular, illustrates how theinsulation may be removed from individual filaments 34 while stillproviding isolation between and among the filaments. As illustrated inFIG. 6, regions 50 illustrate regions, on the outer circumferentialsurface 60 of braided conductive member 28, where the insulation hasbeen removed from individual filaments 34. In one embodiment of theinvention, the insulation may be removed from up to one half of theouter facing circumference of each of the individual filaments 34 whilestill retaining electrical isolation between each of the filaments 34.

The insulation on each of the filaments 34 that comprise braidedconductive member 28 may be removed about the outer circumferentialsurface 60 of braided conductive member 28 in various ways. For example,one or more circumferential bands may be created along the length ofbraided conductive member 28. Alternatively, individual sectors orquadrants only may have their insulation removed about the circumferenceof braided conductive member 28. Alternatively, only selected filaments34 within braided conductive member 28 may have their circumferentiallyfacing insulation removed. Thus, an almost limitless number ofconfigurations of insulation removal about the outer circumferentialsurface 60 of braided conductive member 28 can be provided dependingupon the mapping and ablation characteristics and techniques that aclinician desires.

The insulation on each of the filaments 34 may be removed at the outercircumferential surface 60 of braided conductive member 28 in a varietyof ways as long as the insulation is maintained between filaments 34 sothat filaments 34 remain electrically isolated from each other.

The insulation can be removed from the filaments 34 in a variety of waysto create the stripped portions 50 on braided conductive member 28. Forexample, mechanical means such as abration or scraping may be used. Inaddition, a water jet, chemical means, or thermal radiation means may beused to remove the insulation.

In one example of insulation removal, braided conductive member 28 maybe rotated about inner member 22, and a thermal radiation source such asa laser may be used to direct radiation at a particular point along thelength of braided conductive member 28. As the braided conductive member28 is rotated and the thermal radiation source generates heat, theinsulation is burned off the particular region.

Insulation removal may also be accomplished by masking selected portionsof braided conductive member 28. A mask, such as a metal tube may beplaced over braided conducive member 28. Alternatively, braidedconductive member 28 may be wrapped in foil or covered with some type ofphotoresist. The mask is then removed in the areas in which insulationremoval is desired by, for example, cutting away the mask, slicing thefoil, or removing the photoresist. Alternatively, a mask can be providedthat has a predetermined insulation removal pattern. For example, ametal tube having cutouts that, when the metal tube is placed overbraided conductive member 28, exposes areas where insulation is to beremoved.

FIG. 6 illustrates how thermal radiation 52 may be applied to the outercircumferential surface 56 of a respective filament 34 that defines theouter circumferential surface 60 of braided conductive member 28. Asthermal radiation 52 is applied, the insulation 54 is burned off orremoved from the outer circumference 56 of wire 34 to create a region 58about the circumference 56 of filament 34 that has no insulation.

The insulation 54 can also be removed in a preferential manner so that aparticular portion of the circumferential surface 56 of a filament 34 isexposed. Thus, when braided conductive member 28 is radially expanded,the stripped portions of filaments may preferentially face the intendeddirection of mapping or ablation.

With the insulation removed from the portions of filaments 34 on theouter circumferential surface 60 of braided conductive member 28, aplurality of individual mapping and ablation channels can be created. Awire runs from each of the filaments 34 within catheter shaft 12 andcontrol handle 14 to connector portion 16. A multiplexer or switch boxmay be connected to the conductors so that each filament 34 may becontrolled individually. This function may be incorporated intocontroller 8. A number of filaments 34 may be grouped together formapping and ablation. Alternatively, each individual filament 34 can beused as a separate mapping channel for mapping individual electricalactivity within a blood vessel at a single point. Using a switch box ormultiplexer to configure the signals being received by filaments 34 orablation energy sent to filaments 34 results in an infinite number ofpossible combinations of filaments for detecting electrical activityduring mapping procedures and for applying energy during an ablationprocedure.

By controlling the amount of insulation that is removed from thefilaments 34 that comprise braided conductive member 28, the surfacearea of the braid that is in contact with a blood vessel wall can alsobe controlled. This in turn will allow control of the impedancepresented to an ablation energy generator, for example, generator 4. Inaddition, selectively removing the insulation can provide apredetermined or controllable profile of the ablation energy deliveredto the tissue,

The above description illustrates how insulation may be removed from afilaments 34. Alternatively, the same features and advantages can beachieved by adding insulation to filaments 34. For example, filaments 34may be bare wire and insulation can be added to them.

Individual control of the electrical signals received from filaments 34allows catheter 10 to be used for bipolar (differential or betweenfilament) type mapping as well as unipolar (one filament with respect toa reference) type mapping.

Catheter 10 may also have, as illustrated in FIGS. 2 and 3, a referenceelectrode 13 mounted on shaft 12 so that reference electrode 13 islocated outside the heart during unipolar mapping operations.

Radiopaque markers can also be provided for use in electrode orientationand identification.

One skilled in the art will appreciate all of the insulation can beremoved from filaments 34 to create a large ablation electrode.

Although a complete catheter steerable structure has been illustrated,the invention can also be adapted so that inner tubular member 22 is acatheter shaft, guide wire, or a hollow tubular structure forintroduction of saline, contrast media, heparin or other medicines, orintroduction of guidewires, or the like.

Temperature Sensing

A temperature sensor or sensors, such as, but not limited to, one ormore thermocouples may be attached to braided conductive member 28 fortemperature sensing during ablation procedures. A plurality ofthermocouples may also be woven into the braided conductive member 28.An individual temperature sensor could be provided for each of thefilaments 34 that comprise braided conductive member 28. Alternatively,braided conductive member 28 can be constructed of one or moretemperature sensors themselves.

FIG. 8 illustrates braided conductive member 28 in its fully expanded ordeployed configuration. Braided conductive member 28 forms a disk whenfully expanded. In the embodiment illustrated in FIG. 8, there aresixteen filaments 34 that make up braided conductive member 28.

Temperature monitoring or control can be incorporated into braidedconductive member 28, for example, by placing temperature sensors (suchas thermocouples, thermistors, etc.) on the expanded braided conductivemember 28 such that they are located on the distally facing ablativering formed when braided conductive member 28 is in its fully expandedconfiguration. “Temperature monitoring” refers to temperature reportingand display for physician interaction. “Temperature control” refers tothe capability of adding an algorithm in a feedback loop to titratepower based on temperature readings from the temperature sensorsdisposed on braided conductive member 28. Temperature sensors canprovide a means of temperature control provided the segment of theablative ring associated with each sensor is independently controllable(e.g., electrically isolated from other regions of the mesh). Forexample, control can be achieved by dividing the ablative structure intoelectrically independent sectors, each with a temperature sensor, oralternatively, each with a mechanism to measure impedance in order tofacilitate power titration. The ablative structure may be divided intoelectrically independent sectors so as to provide zone control. Theprovision of such sectors can be used to provide power control tovarious sections of braided conductive member 28.

As illustrated in FIG. 8, four temperature sensors 70 are provided onbraided conductive member 28. As noted previously, since the individualfilaments 34 in braided conductive member 28 are insulated from eachother, a number of independent sectors may be provided. A sector mayinclude one or more filaments 34. During ablation procedures, energy canbe applied to one or more of the filaments 34 in any combination desireddepending upon the goals of the ablation procedure. A temperature sensorcould be provided on each filament 34 of braided conductive member 28 orshared among one or more filaments. In mapping applications, one or moreof the filaments 34 can be grouped together for purposes of measuringelectrical activity. These sectoring functions can be provided incontroller 8.

FIG. 10 illustrates a side view of braided conductive member 28including temperature sensors 70. As shown in FIG. 10, temperaturesensors 70 emerge from four holes 72. Each hole 72 is disposed in onequadrant of anchor 74. The temperature sensors 70 are bonded to theoutside edge 76 of braided conductive member 28. Temperature sensors 70may be isolated by a small piece of polyimide tubing 73 around them andthen bonded in place to the filaments. The temperature sensors 7 may bewoven and twisted into braided conductive member 28 or they can bebonded on a side-by-side or parallel manner with the filaments 34.

There are several methods of implementing electrically independentsectors. In one embodiment, the wires are preferably stripped of theirinsulative coating in the region forming the ablative ring (whenexpanded). However, sufficient insulation may be left on the wires inorder to prevent interconnection when in the expanded state.Alternatively, adjacent mesh wires can be permitted to touch in theirstripped region, but can be separated into groups by fully insulated(unstripped) wires imposed, for example, every 3 or 5 wires apart (thenumber of wires does not limit this invention), thus forming sectors ofindependently controllable zones. Each zone can have its own temperaturesensor. The wires can be “bundled” (or independently attached) toindependent outputs of an ablation energy generator. RF energy can thenbe titrated in its application to each zone by switching power on andoff (and applying power to other zones during the ‘off period’) or bymodulating voltage or current to the zone (in the case of independentcontrollers). In either case, the temperature inputs from thetemperature sensors can be used in a standard feedback algorithm tocontrol the power delivery.

Alternatively, as illustrated in FIG. 10A, braided conductive member 28may be used to support a ribbon-like structure which is separated intodiscrete sectors. As shown in FIG. 10A, the ribbon-like structure 81 maybe, for example, a pleated copper flat wire that, as braided conductivemember 28 expands, unfolds into an annular ring. Each of the wires 83a-83 d lie in the same plane. Although four wires are illustrated inFIG. 10A, structure 81 may include any number of wires depending uponthe application and desired performance. Each of wires 83 a-83 d isinsulated. Insulation may then be removed from each wire to createdifferent sectors 85 a-85 d. Alternatively, each of wires 83 a-83 d maybe uninsulated and insulation may be added to create different sectors.The different sectors provide an ablative zone comprised ofindependently controllable wires 83 a-83 d. Temperature sensors 70 maybe mounted on the individual wires, and filaments 34 may be connected torespective wires 83 a-83 d to provide independent control of energy toeach individual sector. One skilled in the art will appreciate that eachof wires 83 a-83 d can have multiple sectors formed by removinginsulation in various locations and that numerous combinations ofsectors 85 a-85 d and wires 83 a-83 d forming ribbon-like structure 81can be obtained.

FIGS. 11A-D illustrate further exemplary configurations that include atemperature sensor within braided conductive member 28. In eachconfiguration, the temperature sensor is formed using one thermocouplewire 75 and one filament 34 of braided conductive member 28, which arecoupled via a junction 77 to form a thermocouple 71. Advantageously,since only one dedicated thermocouple wire is required to form thethermocouple 71, the size of a braided conductive member 28 in FIGS.11A-C may be smaller than it would be if a pair of dedicatedthermocouple wires were required to form each thermocouple 71. Inaddition, the filament 34 that is used to form a portion of thethermocouple 71 may be used for ablation and/or mapping purposes whilesignals indicative of temperature are supplied by the thermocouple 71.

In the configurations described in connection with FIGS. 11B-D, thetemperature sensors may be formed on an outward-facing or exteriorportion of the braided conductive member 28, or an inward-facing orinterior portion of the braided conductive member 28. FIG. 11Aillustrates an exterior portion 84 a and an interior portion 84 b of abraided conductive member 28, which is concentrically disposed aboutinner member 22 and anchored to the first sheath 24 and second sheath26, respectively. It should be appreciated that temperature sensorsdisposed on an exterior portion 84 a of the braided conductive member 28may be formed anywhere along the length or circumference of the braidedconductive member 28 on an exterior portion thereof. Similarly,temperature sensors disposed on an interior portion 84 b of the braidedis conductive member 28 may be formed anywhere along the length orcircumference of the braided conductive member 28 on an interior portionthereof.

FIG. 11B illustrates an exterior portion of the braided conductivemember 28, while FIG. 11C illustrates a interior portion of the braidedconductive member 28. According to one implementation of thethermocouple 71, the junction 77 may be formed on an exterior portion ofthe braided conductive member 28, as shown in FIG. 11B. Thus, thejunction 77 may be formed on a portion of the braided conductive member28 that may come into contact with tissue during an electrophysiologyprocedure. According to another implementation of the thermocouple 71,the junction 77 may be formed on an interior portion of the braidedconductive member 28, as shown in FIG. 11C. Thus, the junction 77 may beformed on a surface of the braided conductive member 28 that does notcome into contact with tissue during an electrophysiology procedure. Ineach case, the junction 77 may be formed so as to avoid interferencewith filaments of the braided conductive member 28 during deployment ofthe braided conductive member 28.

FIG. 11D illustrates an configuration in which the filament 34 and thethermocouple wire 75 that form thermocouple 71 are coupled together viaa sheath 79 to form a unitary strand that may be woven into braidedconductive member 28. Junction 77 is formed on a portion of the filament34 and the thermocouple wire 75 that is not covered by sheath 79, andwhere insulation of the filament 34 and the thermocouple wire 75 hasbeen removed. Thus, the filament 34 and the thermocouple wire 75 are inelectrical contact at the location of junction 77. It should beappreciated that while the sheath 79 is shown as removed around anentire circumference thereof at the location of junction 77,alternatively, only a portion of the circumference of the sheath 79 maybe removed. Thus, the junction 77 may be formed on an exterior-facingportion of the braided conductive member 28, an interior-facing portionof the braided conductive member 28, or both. The configuration of FIG.11D secures the thermocouple wire 75 from movement during deployment ofthe braided conductive member. In addition, by coupling the filament 34and the thermocouple wire 75 along their length, the size of thethermocouple 71 may be minimized.

It should be appreciated that while sheath 79 that couples filament 34and thermocouple wire 75 is shown as having a generally tubular shape,many other implementations are possible. For example, the sheath may beconstructed as tubes that are connected along adjacent surfaces thereofsuch that a cross-section of the tube would have a figure-eightconfiguration. Other exemplary alternative configurations are a spiralconfiguration and an oval tubular configuration. It should beappreciated that the sheath need not be continuous and may be perforatedor cover only portions of the filament 34 and the thermocouple wire 75.It should further be appreciated that the sheath 79 may have a solidcore with the filament 34 and thermocouple wire 75 molded within thesheath 79.

Thermocouple wire 75 and filament 34 may be formed of differentelectrically conductive materials such that an electric current willflow between the wires when the thermocouple wire 75 and filament 34 areat different temperatures. In one example, thermocouple wire 75 may beformed of constantan and filament 34 may be formed of copper-beryllium,with the beryllium comprising approximately 2% of the filamentcomposition. However, it should be appreciated that a number ofalternative materials may be used for thermocouple wire 75 and filament34.

Junction 77 may be formed on an uninsulated portion of filament 34 andthermocouple wire 75. In one example, filament 34 and thermocouple wire77 are at least partially insulated, but are uninsulated where thefilament 34 and thermocouple wire 75 contact junction 77. Thus, ifjunction 77 is formed on an exterior portion of the braided conductivemember 28, the portions of filament 34 and thermocouple wire 75 thatface the interior of braided conductive member 28 and are oppositejunction 77 may be insulated. Correspondingly, if junction 77 is formedon an interior portion of the braided conductive member 28, the portionsof filament 34 and thermocouple wire 75 that face the exterior ofbraided conductive member 28 and are opposite junction 77 may beinsulated.

Junction 77 may be formed of a material that is electrically conductiveand capable of forming a mechanical bond between the thermocouple wire75 and filament 34. According to one example, the junction 77 is formedof a metal such as silver solder. According to another example, thejunction 77 is formed of a material resistant to corrosion. If it is notresistant to corrosion, a junction may corrode when it is exposed toblood or another electrolyte. This corrosion could weaken the mechanicalstrength of the bond and serve as a source of electrical noise that caninterfere with electrogram signal quality. According to one example, anelectrically conductive epoxy such as silver epoxy, which is resistantto corrosion, may be used to form a junction 77.

It should be appreciated that although the above features of an epoxyjunction and a single dedicated thermocouple wire may be advantageouslyemployed together, these features may also be employed separately. Itshould further be appreciated that although only a single temperaturesensor is shown on braided conductive member 28 in FIGS. 11B-D, aplurality of temperature sensors may be included on the braidedconductive member 28 as described in the foregoing discussion oftemperature sensing. The features described in connection with FIGS.11B-D may be combined with other catheter features described herein toprovide temperature sensing capabilities to a catheter.

Steering

Reference is now made to FIGS. 12-13 which illustrate aspects of thesteering capabilities of the present invention. As illustrated in FIGS.1-2, catheter 10 is capable of being steered using control handle 14. Inparticular, FIG. 1 illustrates steering where the steering pivot orknuckle is disposed on catheter shaft 12 in a region that is distal tothe braided conductive member 28.

FIG. 12A illustrates catheter 10 wherein the pivot point or steeringknuckle is disposed proximal to braided conductive member 28.

FIG. 12B illustrates catheter 10 having the capability of providingsteering knuckles both proximal and distal to braided conductive member28.

FIGS. 1-2, and 12A-12B illustrate two dimensional or single plane typesteering. The catheter of the present invention can also be used inconnection with a three dimensional steering mechanism. For example,using the control handle in the incorporated by reference '852 patent,the catheter can be manipulated into a three-dimensional “lasso-like”shape, particularly at the distal end of the catheter. As shown in FIG.13, the catheter can have a primary curve 80 in one plane and then asecond curve 82 in another plane at an angle to the first plane. Withthis configuration, the catheter can provide increased access todifficult to reach anatomical structures. For example, a target site fora mapping or ablation operation may be internal to a blood vessel. Thus,the increased steering capability can allow easier access into thetarget blood vessel. In addition, the additional dimension of steeringcan allow for better placement of braided conductive member 28 during anablation or mapping procedure. Catheter 10 can be inserted into a siteusing the steering capabilities provided by primary curve 80.Thereafter, using the secondary curve 82, braided conductive member 28can be tilted into another plane for better orientation or contact withthe target site.

Conductive Member Configurations And Materials

Reference is now made to FIGS. 14-17 which figures illustrate otherconfigurations of braided conductive member 28. As has been describedabove and will be described in more detail, braided conductive member 28can include from one to 300 or more filaments. The filaments may varyfrom very fine wires having small diameters or cross-sectional areas tolarge wires having relatively large diameters or cross-sectional areas.

FIG. 14 illustrates the use of more than one braided conductive member28 as the distal end of catheter 10. As shown in FIG. 14, three braidedconductive members 28A, 28B, and 28C are provided at the distal end ofcatheter 10. Braided conductive members 28A, 28B, and 29C may be, intheir expanded conditions, the same size or different sizes. Each of thebraided conductive members 28A, 28B, and 28C can be expanded orcontracted independently in the manner illustrated in FIGS. 1-4 viaindependent control shafts 26A, 26B, and 26C. The use of multiplebraided conductive members provides several advantages. Rather thanhaving to estimate or guess as to the size of the blood vessel prior tostarting a mapping or ablation procedure, if braided conductive members28A, 28B, and 28C are of different expanded diameters, than sizing canbe done in vivo during a procedure. In addition, one of the braidedconductive members can be used for ablation and another of the braidedconductive members can be used for mapping. This allows for quicklychecking the effectiveness of an ablation procedure.

Reference is now made to FIGS. 15A and 15B, which figures illustrateother shapes of braided conductive member 28. As described up to thispoint, braided conductive member 28 is generally symmetrical and coaxialwith respect to catheter shaft 12. However, certain anatomicalstructures may have complex three-dimensional shapes that are not easilyapproximated by a geometrically symmetrical mapping or ablationstructure. One example of this type of structure occurs at the CSostium. To successfully contact these types of anatomical structures,braided conductive member 28 can be “preformed” to a close approximationof that anatomy, and yet still be flexible enough to adapt to variationsfound in specific patients. Alternatively, braided conductive member 28can be “preformed” to a close approximation of that anatomy, and be ofsufficient strength (as by choice of materials, configuration, etc.) toforce the tissue to conform to variations found in specific patients.For example FIG. 15A illustrates braided conductive member 28 disposedabout shaft 12 in an off-center or non concentric manner. In addition,braided conductive member 28 may also be constructed so that theparameter of the braided conductive member in its expanded configurationhas a non-circular edge so as to improve tissue contact around theparameter of the braided conductive member. FIG. 15B illustrates anexample of this type of configuration where the braided conductivemember 28 is both off center or non concentric with respect to cathetershaft 12 and also, in its deployed or expanded configuration, has anasymmetric shape. The eccentricity of braided conductive member 28 withrespect to the shaft and the asymmetric deployed configurations can beproduced by providing additional structural supports in braidedconductive member 28, for example, such as by adding nitinol, ribbonwire, and so on. In addition, varying the winding pitch or individualfilament size or placement or deforming selective filaments in braidedconductive member 28 or any other means known to those skilled in theart may be used.

FIGS. 16A-16C illustrate another configuration of braided conductivemember 28 and catheter 10. As illustrated in FIGS. 16A-16C, the distaltip section of catheter 10 has been removed and braided conductivemember 28 is disposed at the distal end of catheter 10. One end ofbraided conductive member 28 is anchored to catheter shaft 12 using ananchor band 90 that clamps the end 32 of braided conductive member 28 tocatheter shaft 12. The other end of braided conductive member 28 isclamped to an activating shaft such as shaft 26 using another anchorband 92. FIG. 16A illustrates braided conductive member 28 in itsundeployed configuration. As shaft 26 is moved distally, braidedconductive member 28 emerges or everts from shaft 12. As shown in FIG.16B, braided conductive member 28 has reached its fully deployeddiameter and an annular tissue contact zone 29 can be placed against anostium or other anatomical structure. As illustrated in FIG. 16C,further distal movement of shaft 26 can be used to create a concentriclocating region 94 that can help to provide for concentric placementwithin an ostium of a pulmonary vein, for example. Concentric locatingregion 94 may be formed by selective variations in the winding densityof filaments 34 in braided conductive member 28, preferentialpredeformation of the filaments, additional eversion of braidedconductive member 28 from shaft 12, or by other means known to thoseskilled in the art.

Reference is now made to FIG. 17, which figure illustrates a furtherembodiment of braided conductive member 28. As illustrated in FIG. 17,braided conductive member 28 is composed of one or several large wires96 rather than a multiplicity of smaller diameter wires. The wire orwires can be moved between the expanded and unexpanded positions in thesame manner as illustrated in FIG. 1. In addition, a region 98 may beprovided in which the insulation has been removed for mapping orablation procedures. The single wire or “corkscrew” configurationprovides several advantages. First, the wire or wires do not cross eachother and therefore there is only a single winding direction requiredfor manufacture. In addition, the risk of thrombogenicity may be reducedbecause there is a smaller area of the blood vessel being blocked. Inaddition, the connections between the ends of the large wire and thecontrol shafts may be simplified.

The catheter 10 of the present invention can be coated with a number ofcoatings that can enhance the operating properties of braided conductivemember 28.

The coatings can be applied by any of a number of techniques and thecoatings may include a wide range of polymers and other materials.

Braided conductive member 28 can be coated to reduce its coefficient offriction, thus reducing the possibility of thrombi adhesion to thebraided conductive member as well as the possibility of vascular oratrial damage. These coatings can be combined with the insulation on thefilaments that make up braided conductive member 28, these coatings canbe included in the insulation itself, or the coatings can be applied ontop of the insulation. Examples of coating materials that can be used toimprove the lubricity of the catheter include PD slick available fromPhelps Dodge Corporation, Ag, Tin, BN. These materials can be applied byan ion beam assisted deposition (“IBAD”) technique developed by, forexample, Amp Corporation.

Braided conductive member 28 can also be coated to increase or decreaseits thermal conduction which can improve the safety or efficacy of thebraided conductive member 28. This may be achieved by incorporatingthermally conductive elements into the electrical insulation of thefilaments that make up braided conductive member 28 or as an addedcoating to the assembly. Alternatively, thermally insulating elementsmay be incorporated into the electrical insulation of the filaments thatmake up braided conductive member 28 or added as a coating to theassembly. Polymer mixing, IBAD, or similar technology could be used toadd Ag, Pt, Pd, Au, Ir, Cobalt, and others into the insulation or tocoat braided conductive member 28.

Radioopaque coatings or markers can also be used to provide a referencepoint for orientation of braided conductive member 28 when viewed duringfluoroscopic imaging. The materials that provide radiopacity including,for example, Au, Pt. Ir, and other known to those skilled in the art.These materials may be incorporated and used as coatings as describedabove.

Antithrombogenic coatings, such as heparin and BH, can also be appliedto braided conductive member 28 to reduce thrombogenicity to preventblood aggregation on braided conductive member 28. These coatings can beapplied by dipping or spraying, for example.

As noted above, the filament 34 of braided conductive member 28 may beconstructed of metal wire materials. These materials may be, forexample, MP35N, nitinol, or stainless steel. Filaments 34 may also becomposites of these materials in combination with a core of anothermaterial such as silver or platinum. The combination of a highlyconductive electrical core material with another material forming theshell of the wire allows the mechanical properties of the shell materialto be combined with the electrical conductivity of the core material toachieve better and/or selectable performance. The choice and percentageof core material used in combination with the choice and percentage ofshell material used can be selected based on the desired performancecharacteristics and mechanical/electrical properties desired for aparticular application. According to one implementation, the corematerial and shell material may be covalently bonded together.

Irrigation

It is known that for a given electrode side and tissue contact area, thesize of a lesion created by radiofrequency (RF) energy is a function ofthe RF power level and the exposure time. At higher powers, however, theexposure time can be limited by an increase in impedance that occurswhen the temperature at the electrode-tissue interface approaches a 100°C. One way of maintaining the temperature less than or equal to thislimit is to irrigate the ablation electrode with saline to provideconvective cooling so as to control the electrode-tissue interfacetemperature and thereby prevent an increase in impedance. Accordingly,irrigation of braided conductive member 28 and the tissue site at whicha lesion is to be created can be provided in the present invention. FIG.18 illustrates the use of an irrigation manifold within braidedconductive member 28. An irrigation manifold 100 is disposed along shaft22 inside braided conductive member 28. Irrigation manifold 100 may beone or more polyimid tubes. Within braided conductive member 28, theirrigation manifold splits into a number of smaller tubes 102 that arewoven into braided conductive member 28 along a respective filament 34.A series of holes 104 may be provided in each of the tubes 102. Theseholes can be oriented in any number of ways to target a specific site orportion of braided conductive member 28 for irrigation. Irrigationmanifold 100 runs through catheter shaft 12 and may be connected to anirrigation delivery device outside the patient used to inject anirrigation fluid, such as saline, for example, such as during anablation procedure.

The irrigation system can also be used to deliver a contrast fluid forverifing location or changes in vessel diameter. For example, a contrastmedium may be perfused prior to ablation and then after an ablationprocedure to verify that there have been no changes in the blood vesseldiameter. The contrast medium can also be used during mapping proceduresto verify placement of braided conductive member 28. In either ablationor mapping procedures, antithrombogenic fluids, such as heparin can alsobe perfused to reduce thrombogenicity.

FIG. 19 illustrates another way of providing perfusion/irrigation incatheter 10. As illustrated in FIG. 19, the filaments 34 that comprisebraided conductive member 28 are composed of a composite wire 110. Thecomposite wire 110 includes an electrically conductive wire 112 that isused for delivering ablation energy in an ablation procedure or fordetecting electrical activity during a mapping procedure. Electricalwire 112 is contained within a lumen 114 that also contains a perfusionlumen 116. Perfusion lumen 116 is used to deliver irrigation fluid or acontrast fluid as described in connection with FIG. 18. Once braidedconductive member 28 has been constructed with composite wire 110, theinsulation 118 surrounding wire filament 112 can be stripped away toform an electrode surface. Holes can then be provided into perfusionlumen 116 to then allow perfusion at targeted sites along the electrodesurface. As with the embodiment illustrated in FIG. 18, the perfusionlumens can be connected together to form a manifold which manifold canthen be connected to, for example, perfusion tube 120 and connected to afluid delivery device.

Shrouds

The use of a shroud or shrouds to cover at least a portion of braidedconductive member 28 can be beneficial in several ways. The shroud canadd protection to braided conductive member 28 during insertion andremoval of catheter 10. A shroud can also be used to form or shapebraided conductive member 28 when in its deployed state. Shrouds mayalso reduce the risk of thrombi formation on braided conductive member28 by reducing the area of filament and the number of filament crossingsexposed to blood contact. This can be particularly beneficial at theends 30 and 32 of braided conductive member 28. The density of filamentsat ends 30 and 32 is greatest and the ends can therefore be prone toblood aggregation. The shrouds can be composed of latex balloon materialor any material that would be resistant to thrombi formation durableenough to survive insertion through an introducer system, and would notreduce the mobility of braided conductive member 28. The shrouds canalso be composed of an RF transparent material that would allow RFenergy to pass through the shroud. If an RF transparent material isused, complete encapsulation of braided conductive member 28 ispossible.

A shroud or shrouds may also be useful when irrigation or perfusion isused, since the shrouds can act to direct irrigation or contrast fluidto a target region.

FIGS. 20A-20E illustrate various examples of shrouds that may be used inthe present invention. FIG. 20A illustrates shrouds 130 and 132 disposedover end regions 31 and 33, respectively, of braided conductive member28. This configuration can be useful in preventing coagulation of bloodat the ends of braided conductive member 28. FIG. 20B illustratesshrouds 130 and 132 used in conjunction with an internal shroud 134contained inside braided conductive member 28. In addition to preventingblood coagulation in regions 31 and 32, the embodiment illustrated inFIG. 20B also prevents blood from entering braided conductive member 28.

FIG. 20C illustrates shrouds 130 and 132 being used to direct andirrigation fluid or contrast medium along the circumferential edge ofbraided conductive member 28. In the embodiment illustrated in FIG. 20C,perfusion can be provided as illustrated in FIGS. 18 and 19.

FIG. 20D illustrates the use of an external shroud that covers braidedconductive member 28. Shroud 136 completely encases braided conductivemember 28 and thereby eliminates blood contact with braided conductivemember 28. Shroud 136 may be constructed of a flexible yetablation-energy transparent material so that, when used in an ablationprocedure, braided conductive member 28 can still deliver energy to atargeted ablation site.

FIG. 20E also illustrates an external shroud 137 encasing braidedconductive member 28. Shroud 137 may also be constructed of a flexibleyet ablation-energy transparent material. Openings 139 may be providedin shroud 137 to allow the portions of braided conductive member 28 thatare exposed by the opening to come into contact with tissue. Openings139 may be elliptical, circular, circumferential, etc.

Guiding Sheaths

There may be times during ablation or mapping procedures when catheter10 is passing through difficult or tortuous vasculature. During thesetimes, it may be helpful to have a guiding sheath through which to passcatheter 10 so as to allow easier passage through the patient'svasculature.

FIG. 21 illustrates one example of a guiding sheath that may be used inconnection with catheter 10. As illustrated in FIG. 21, the guidingsheath 140 includes a longitudinal member 142. Longitudinal member 142may be constructed of a material rigid enough to be pushed next tocatheter shaft 12 as the catheter is threaded through the vasculature.In one example, longitudinal member 142 may be stainless steel.Longitudinal member 142 is attached to a sheath 144 disposed at thedistal end 146 of longitudinal member 142. The split sheath 144 may haveone or more predetermined curves 148 that are compatible with the shapesof particular blood vessels (arteries or veins) that catheter 10 needsto pass through. Split sheath 144 may extend proximally alonglongitudinal member 142. For example, sheath 144 and longitudinal member142 may be bonded together for a length of up to 20 or 30 centimeters toallow easier passage through the patient's blood vessels. Sheath 144includes a predetermined region 150 that extends longitudinally alongsheath 144. Region 150 may be, for example, a seam, that allows sheath144 to be split open so that the guiding sheath 140 can be pulled backand peeled off catheter shaft 12 in order to remove the sheath.

In another embodiment, longitudinal member 142 may be a hypotube or thelike having an opening 152 at distal end 146 that communicates with theinterior of sheath 144. In this embodiment, longitudinal member 142 canbe used to inject irrigation fluid such as saline or a contrast mediumfor purposes of cooling, flushing, or visualization.

Methods Of Use

Reference is now made to FIGS. 22, 23, and 24, which figures illustratehow the catheter of the present invention may be used in endocardial andepicardial applications.

Referring to FIG. 22, this figure illustrates an endocardial ablationprocedure. In this procedure, catheter shaft 12 is introduced into apatient's heart 150. Appropriate imaging guidance (direct visualassessment, camera port, fluoroscopy, echocardiographic, magneticresonance, etc.) can be used. FIG. 22 in particular illustrates cathetershaft 12 being placed in the left atrium of the patient's heart. Oncecatheter shaft 12 reaches the patient's left atrium, it may then beintroduced through an ostium 152 of a pulmonary vein 154. Asillustrated, braided conductive member 28 is then expanded to itsdeployed position, where, in the illustrated embodiment, braidedconductive member 28 forms a disk. Catheter shaft 12 then advancedfurther into pulmonary vein 154 until the distal side 156 of braidedconductive member 28 makes contact with the ostium of pulmonary vein154. External pressure may be applied along catheter shaft 12 to achievethe desired level of contact of braided conductive member 28 with theostium tissue. Energy is then applied to the ostium tissue 152 incontact with braided conductive member 28 to create an annular lesion ator near the ostium. The energy used may be RF (radiofrequency), DC,microwave, ultrasonic, cryothernal, optical, etc.

Reference is now made to FIG. 23, which figure illustrates an epicardialablation procedure. As illustrated in FIG. 23, catheter shaft 12 isintroduced into a patient's thoracic cavity and directed to pulmonaryvein 154. Catheter 10 may be introduced through a trocar port orintraoperatively during open chest surgery Using a steering mechanism,preformed shape, or other means by which to make contact between braidedconductive member 128 and the outer surface 158 of pulmonary vein 154,braided conductive member 28 is brought into contact with the outersurface 158 of pulmonary vein 154. Appropriate imaging guidance (directvisual assessment, camera port, fluoroscopy, echocardiographic, magneticresonance, etc.) can be used. As illustrated in FIG. 23, in thisprocedure, braided conductive member 28 remains in its undeployed orunexpanded condition. External pressure maybe applied to achieve contactbetween braided conductive member 28 with pulmonary vein 154. Once thedesired contact with the outer surface 158 of pulmonary vein 154 isattained, ablation energy is applied to surface 158 via braidedconductive member 28 using, for example, RF, DC, ultrasound, microwave,cryothermal, or optical energy. Thereafter, braided conductive member 28may be moved around the circumference of pulmonary vein 154, and theablation procedure repeated. This procedure may be used to create, forexample, an annular lesion at or near the ostium.

Use of the illustrated endocardial or epicardial procedures may beeasier and faster than using a single “point” electrode since a completeannular lesion may be created in one application of RF energy.

Reference is now made to FIG. 24 which figure illustrates an endocardialmapping procedure. In the procedure illustrated in FIG. 24, cathetershaft 12 is introduced into pulmonary vein 154 in the manner describedin connection with FIG. 22. Once braided conductive 28 has reached adesired location within pulmonary vein 154, braided conductive member 28is expanded as described in connection with, for example, FIGS. 2-5until filaments 34 contact the inner wall 160 of pulmonary vein 154.Thereafter, electrical activity within pulmonary vein 154 may bedetected, measured, and recorded by an external device connected to thefilaments 34 of braided conductive member 28.

Access to the patient's heart can be accomplished via percutaneous,vascular, surgical (e.g. open-chest surgery), or transthoracicapproaches for either endocardial or epicardial mapping and/or mappingand ablation procedures.

The present invention is thus able to provide an electrophysiologycatheter capable of mapping and/or mapping and ablation operations. Inaddition, the catheter of the invention may be used to provide highdensity maps of a tissue region because electrocardiograms may beobtained from individual filaments 34 in braided conductive member 28 ineither a bipolar or unipolar mode.

Furthermore, the shape of the electrode region can be adjusted bycontrolling the radial expansion of braided conductive member 28 so asto improve conformity with the patient's tissue or to provide a desiredmapping or ablation profile. Alternatively, braided conductive member 28may be fabricated of a material of sufficient flexural strength so thatthe tissue is preferentially conformed to match the expanded orpartially expanded shape of the braided conductive member 28.

The catheter of the present invention may be used for mappingprocedures, ablation procedures, and temperature measurement and controlon the distal and/or proximal facing sides of braided conductive member28 in its fully expanded positions as illustrated in, for example,FIG. 1. In addition, the catheter of the present invention can be usedto perform “radial” mapping procedures, ablation procedures, andtemperature measurement and control. That is, the outer circumferentialedge 76, illustrated, for example, in FIG. 8, can be applied against aninner circumferential surface of a blood vessel.

Furthermore, being able to use the same catheter for both mapping andablation procedures has the potential to reduce procedure time andreduce X-ray exposure.

The ability to expand braided conductive member 28 in an artery or veinagainst a tissue structure such as a freewall or ostium can provide goodcontact pressure for multiple electrodes and can provide an anatomicalanchor for stability. Temperature sensors can be positioned definitivelyagainst the endocardium to provide good thermal conduction to thetissue. Lesions can be selectively produced at various sections aroundthe circumference of braided conductive member 28 without having toreposition catheter 10. This can provide more accurate lesion placementwithin the artery or vein.

Braided conductive member 28, in its radially expanded position asillustrated in particular in FIGS. 1 and 8 is advantageous because, inthese embodiments, it does not block the blood vessel during a mappingor ablation procedure, but allows blood flow through the braidedconductive member thus allowing for longer mapping and/or ablationtimes, which can potentially improve accuracy of mapping and efficacy oflesion creation.

Handle Assembly

An exemplary implementation of handle 14 (FIG. 1) will now be describedin connection with FIGS. 25-31. The handle configuration shown useslinear movement of the slide actuator 124 (FIG. 26), formed of slider232 and slider grip 252, to selectively control the tension applied topull cables 162 a and 162 b, which may for example control the radius ofcurvature of the distal end of the catheter. The handle configurationfurther uses rotational movement of the thumbwheel actuator 122 toselectively control the tension applied to pull cables 162 c and 162 dcoupled thereto. These pull cables may control the orientation of thedistal end of the catheter of the catheter relative to the longitudinalaxis of the shaft 12.

Referring to FIG. 25, the handle 201 comprises a housing having a leftsection 200L and a right section 200R. These two sections 200L and 200Rare somewhat semicircular in cross section and have flat connectingsurfaces which may be secured to each other along a common plane to forma complete housing for the handle 201. The outer surfaces of the handle201 are contoured to be comfortably held by the user.

A wheel cavity 210 is formed within the right section 200R of the handle201. The wheel cavity 210 includes a planar rear surface 211 which isgenerally parallel to the flat connecting surface of the handle 201. Thethumbwheel actuator 122 is a generally circular disc having a centralbore 216, an integrally formed pulley 218, and upper and lower cableanchors 220. Upper and lower cable guides 221 serve to retain the cables162 c and 162 d within a guide slot or groove 223 formed in a surface ofthe integrally formed pulley 218. In the embodiment illustrated, thethumbwheel 122 rotates about a sleeve 228 inserted in the central bore216. The thumbwheel 122 is held in position by a shoulder nut 224 thatmates with a threaded insert 229 in the planar rear surface 211 of theright section 200R of the handle 201. To provide friction that permitsthe thumbwheel to maintain its position even when tension is applied toone of the cables 162 c, 162 d, a friction disk 226 is provided betweenthe shoulder nut 224 and the thumbwheel 122. Tightening of the shouldernut 224 increases the amount of friction applied to the thumbwheel 122.

A peripheral edge surface 222 of the thumbwheel 122 protrudes from awheel access opening so that the thumbwheel 122 may be rotated by thethumb of the operator's hand which is used to grip the handle 201. Toensure a positive grip between the thumbwheel 122 and the user's thumb,the peripheral edge surface 222 of the thumbwheel 122 is preferablyserrated, or otherwise roughened. Different serrations on oppositehalves of thumbwheel 122 enable the user to “feel” the position of thethumbwheel.

The left section 200L supports part of the mechanism for selectivelytensioning each of the two pull cables 162 a and 162 b that control theradius of curvature of the distal end the catheter. To accommodate theprotruding portion of the thumbwheel 122, the left handle section 200Lincludes a wheel access opening similar in shape to the wheel accessopening of the right handle section 200R. It also includes an elongatedslot 230 in its side surface.

A slider 232 is provided with a neck portion 242 which fits snuglywithin the slot 230. The slider 232 includes a forward cable anchor 235and a rear cable anchor 236 for anchoring the pull cables 162 a and 162b. Pull cable 162 b is directly attached to the forward cable anchor 235and becomes taught when the slider 232 is moved toward the distal end ofthe handle 201. Pull cable 162 a is guided by a return pulley 238 priorto being attached to the rear cable anchor 236 and becomes taught whenthe slider 232 is moved toward the proximal end of the handle 201. Thereturn pulley 238 is rotatably attached to a pulley axle 239 which issupported in a bore (not shown) in the flat surface of the right handlesection 200R. The return pulley 238 may include a groove (not shown) toguide pull cable 162 a. In the illustrated embodiment, a cable guide 205is attached to the right handle section 200R to guide the cables 162a-162 d and prevent their entanglement with one another. As shown,cables 162 a and 162 b are routed up and over the cable guide 205, whilecables 162 c and 162 d are routed through a gap 206 in the cable guide205. Grooves may be formed in a top surface of the cable guide 205 tokeep cables 162 a and 162 b in position, although they couldalternatively be routed through holes formed in the cable guide 205, orby other suitable means.

A slider grip 252 is attached to the neck portion 242 of the slider 232and positioned externally of the handle 201. The slider grip 252 ispreferably ergonomically shaped to be comfortably controlled by theuser. Preload pads 254 are positioned between the outer surface of theleft handle section 200L and the slider grip 252 (shown in FIGS. 25 and28). By tightening the screws 260 that attach the slider grip 252 to theslider 232, friction is applied to the slider 232 and thus, to the pullcables 162 a, 162 b. Preload pads 237 may also be placed on a surface ofthe slider 232 for a similar purpose.

A dust seal 234 (FIGS. 25 and 28) having an elongated slit andpreferably made from latex is bonded along the slot 230 within the lefthandle section 200L. The neck portion 242 of the slider 232 protrudesthrough the slit of the dust seal 234 so that the slit only separatesadjacent to the neck portion 242. Otherwise, the slit remains “closed”and functions as an effective barrier preventing dust, hair and othercontaminants from entering the handle 201. Further details of the handle201 are described in U.S. Pat. Nos. 5,383,852, 5,462,527, and 5,611,777,which are hereby incorporated herein by reference.

According to a further aspect of the present invention, each of thethumbwheel actuator and the slide actuator may include means forimparting a first amount of friction on at least one pull cable to whichthe actuator is attached when the actuator is in a first position, andfor imparting a second and greater amount of friction on the at leastone pull cable when the actuator is moved away from the first position.According to this aspect of the present invention, the first positionmay correspond to a neutral position of the actuator wherein the tipassembly is aligned with the longitudinal axis of the shaft, or aneutral position of the actuator wherein the radius of curvature of thedistal end of the tip assembly is neither being actively reduced orincreased, and the second position may correspond to a position of theactuator that is other than the neutral or rest position.

As should be appreciated by those skilled in the art, it is desirablethat the actuators for changing the orientation of the tip assembly andfor controlling the radius of curvature of the distal end of the tipassembly remain in a fixed position, once actuated. Conventionally, thishas been achieved by providing a sufficient amount of friction betweenthe actuator and another surface on the handle 201 to resist movement ofthe actuator unless a certain amount of force is applied to theactuator. For example, in FIG. 25, by tightening shoulder nut 224 thatholds the thumbwheel in position, a greater amount of force must beapplied to the thumbwheel to rotate the thumbwheel from one rotationalposition to another. Similarly, and with respect to the slide actuator,by tightening the two screws 260 that hold the slider grip 252 inposition against an undersurface of the handle section, a greater amountof force must be applied to the slider grip 252 to move the slider 232from one position to another.

Although this conventional approach is straightforward, it results inthe same amount of friction being applied to the actuator(s) in allpositions, and not merely those positions that deviate from a neutral orrest position. Thus, in use, it can be difficult to ascertain whetherthe orientation of the tip assembly or the radius of curvature of thedistal end of the tip assembly is in a neutral state, without visuallylooking at the handle. This can be problematic, as the user of thecatheter would need to divert his or her attention to visually inspectthe position of the actuator(s). Further, Applicants have determinedthat the frictional force imparted by the mechanisms that maintain thecables and actuators in a fixed position can significantly decrease overtime, for example, while stacked on the shelf, oftentimes requiring thatthe mechanisms used to impart such friction (e.g., the shoulder nut andthe screws) be tightened prior to use. It is believed that thisphenomena is due to material creep associated with the various materialsused to form the actuator mechanisms. This decrease in frictional forceis especially apparent where the catheter has been brought to elevatedtemperatures during a sterilization cycle, as the materials from whichthe handle and the control mechanisms are formed have a tendency toyield at elevated temperatures. Although the various mechanisms may betightened after sterilization, such tightening may contaminate thesterile nature of the catheter, and is undesirable in a clinicalsetting.

According to a further aspect of the present invention, each of thethumbwheel actuator and the slide actuator may include means forimparting a first amount of friction on at least one pull cable to whichthe actuator is attached when the actuator is in a first position, andfor imparting a second and greater amount of friction on the at leastone pull cable when the actuator is moved away from the first position.This difference in the frictional force can be perceived by the user toalert the user as to when the actuator is in a neutral or rest position,without visually inspecting the actuator. Further, because thefrictional forces on the actuating mechanisms are reduced in a neutralor rest position, the catheter may be sterilized with the actuator(s) ina neutral or rest position, thereby reducing yielding of the actuationmechanism during sterilization.

According to one embodiment that is directed to the thumbwheel actuator,the means for imparting different amounts of friction may include aplurality of detents formed in the planar rear surface of the handlehousing that cooperate with corresponding plurality of detents in alower surface of the thumbwheel. In this embodiment, each of theplurality of detents in the lower surface of the thumbwheel receives aball or bearing that sits partially within the respective detent. In afirst neutral position, each of the balls also rest within a respectivedetent in the rear surface of the handle and exert a first amount offriction on the thumbwheel and the pull cables attached thereto. But, asthe thumbwheel is rotated, the balls ride outside the detent in the rearsurface of the handle onto the elevated surface above, thereby exertinga second and greater amount of friction on the thumbwheel and the pullcables attached thereto. According to one embodiment, this second amountof friction is sufficient to prevent the thumbwheel from returning toits neutral position. FIGS. 25, 29, 30, and 31 illustrate oneimplementation of a means for imparting different amounts of frictionfor a thumbwheel actuator 122 according to this embodiment of thepresent invention.

As shown in FIGS. 25, 29, 30, and 31, the planar rear surface 210 of theright section 200R includes a plurality of detents 212 formed therein. Acorresponding number of detents 215 are provided in an undersurface ofthe thumbwheel 122 (FIGS. 29-31). Within each of the plurality ofdetents 215 in the undersurface of the thumbwheel is a ball or bearing214. The balls or bearings may be made from any suitable material, suchas stainless steel, or may alternatively be made from a hard plastic.The balls or bearings 214 may be fixed in position for example, with anepoxy, or permitted to rotate within the detents 215. It should beappreciated that the balls or bearings 214 may alternatively be seatedwithin the detents 212 in the planar rear surface 211 of the rightsection of the handle 200R. In a neutral or rest position, for example,corresponding to an orientation of the tip assembly that is parallel tothe longitudinal axis of the shaft, each of the plurality of balls restswithin a corresponding detent 212 in the planar rear surface 211. Such aresting or neutral state is depicted in FIG. 30 which is a schematiccross sectional view of the thumbwheel of FIG. 25. As may beappreciated, this neutral or rest position corresponds to a position ofreduced friction on the thumbwheel 122 in which the friction disk 226 iscompressed to only a small degree, and thus, to a reduced frictionalforce on the pull cables that are attached to the thumbwheel.

As the thumbwheel 122 is rotated from this neutral or rest position, theballs 214 ride up and out of their respective detents 212 and along thepath 265 indicated in FIG. 25. In this second position wherein each ofthe balls contacts the elevated planar rear surface 211, a second andgreater amount of friction is imparted to the thumbwheel, and thus, thepull cables attached thereto, that tends to prevent the thumbwheel frommoving to another position without further rotational force applied tothe thumbwheel. FIG. 31 is a schematic cross sectional view of thethumbwheel of FIG. 25 illustrating a state in which the thumbwheel is ina position other than the neutral or rest position. As can be seen inFIG. 31, each of the balls 214 rests upon the elevated planar rearsurface 211 and the friction disk 226 is compressed relative to thatshown in FIG. 30. As shown best in FIG. 25, each of the detents 212 inthe planar rear surface 211 may include lead in/lead out sections 267that are gradually tapered to the level of the planar rear surface 211to facilitate smooth movement of the balls 214 out of and into thedetents 212.

Although the present invention is not limited to the number of detents212, 215 incorporated into the handle and the thumbwheel, Applicantshave found that three detents spaced equally about a circumference ofthe planar rear surface 211 and the thumbwheel 122 distributes stressevenly about the thumbwheel 122 and permits a sufficient amount ofrotation before another detent 212 is encountered. Furthermore, althoughthe present invention is not limited to the amount of force applied tothe thumbwheel to change the position of the thumbwheel, Applicants haveempirically determined that a force of approximately 4 to 8 pounds issufficient to resist any forces on the pull cables. Moreover, thisamount of force is sufficient so that the thumbwheel cannot be movedinadvertently, and does not require great strength by the user. Thisamount of force also accounts for any yielding during storage and/orsterilization.

Although this embodiment of the present invention has been described interms of a plurality of detents in a surface of the handle and acorresponding number of detents that hold a ball or bearing in anundersurface of the thumbwheel, the present invention is not so limited.For example, and as discussed above, the detents in the planar surface211 of the handle 201 may hold the balls or bearings 214 and not thethumbwheel. Moreover, it should be appreciated that other means ofimparting different frictional forces on the thumbwheel may be readilyenvisioned. For example, rather than detents, the rear planar surface211 may be contoured to include a plurality of ramps (for example, threeramps). The undersurface of the thumbwheel 122 may include acorresponding plurality of complementary shaped ramps such that when thethumbwheel 122 is in a neutral or rest position, a minimum of frictionis imparted, and as the thumbwheel 122 is rotated, the heightenedsurface of the ramps on the undersurface of the thumbwheel 122 contactsa heightened surface of the ramps in the planar surface. As thethumbwheel 122 is rotated further, addition friction is imparted.

According to another embodiment that is directed to the slide actuator,the means for imparting different amounts of friction may include a rampdisposed on or formed within the handle 201. In this embodiment, theapex of the ramp corresponds to a neutral position of the slider 232. Inthis neutral position, a minimum amount of friction is applied to theslider 232 and the pull cables 162 a, 162 b attached thereto. As theslider 232 is moved forward or backward away from the neutral position,the slider 232 is pushed toward the thumbwheel and an interior surfaceof the housing to impart a great amount of friction on the slider andthe pull cables attached thereto. As with the thumbwheel, this secondamount of friction is sufficient to prevent the slider from returning toits neutral position.

FIGS. 26, 27, and 28 illustrate one implementation of a means forimparting different amounts of friction for a slide actuator 124. Asshown in these figures, the undersurface of the left section 200Lincludes a ramp 164. The ramp may be integrally formed within the leftsection 200L of the handle 201, or alternatively, the ramp 164 may beseparate from the handle and attached thereto. As illustrated in FIG.28, which is a schematic cross sectional view of the slide actuator 124shown in FIG. 26, the ramp 164 includes a central section of decreasedthickness and proximal and distal sections that increase in thicknessaway from the central section until flush with the undersurface of theleft section. The top surface of the slider 232 that contacts theundersurface of the left section 200L of the handle may have acomplementary shape to the ramp as shown in FIGS. 26 and 27. In theposition shown in FIG. 26, the slide actuator is in a neutral or restposition corresponding to a first radius of curvature of the distal endof the tip assembly. The two screws 260 force the slider grip 252 andthe slider 232 closer to one another and compress the preload pads 254therebetween. In the neutral or rest position shown in FIGS. 26 and 28,the preload pads 254 are compressed to only a minimal extent. However,as the slider 232 is moved away from the neutral or resting position,the shape of the ramp 164 (and the slider 232) imparts an additionalfrictional force that tends to separate the slider 232 from the slidergrip 252, thereby compressing the preload pads 254 to a greater extent,as illustrated in FIG. 27. This additional frictional force resists theslide actuator 124 from changing position, absent further force on theslide actuator 124.

Although this embodiment of the present invention has been described interms of a ramp formed within or disposed on an undersurface of thehandle 201, the present invention is not so limited. For example, theramp may alternatively be formed on an outer surface of the handle andprovide similar functionality. Other means for imparting differentfrictional forces on the slide actuator may be readily envisioned bythose skilled in the art.

FIGS. 32-33 illustrates a variation of the handle 201 described inconnection with FIG. 25. In particular, FIGS. 32-33 illustrate athumbwheel assembly 165 that omits the friction disk 226 of FIG. 25, andinstead includes a compression spring 170 to provide the friction thatpermits the thumbwheel 122 to maintain its position even when tension isapplied to a cable coupled to one of cable anchors 220.

Compression spring 170 is provided between shoulder nut 168 andthumbwheel 122. The shoulder nut 168 is held in place by a screw 166that mates with the threaded insert 229 in the planar rear surface 211of the right section 200R of the handle. Compression of the spring 170against the thumbwheel 122 increases the rotational friction imparted onthe thumbwheel 122 such that thumbwheel 122 will maintain its positioneven when a tensioned cable coupled thereto exerts a rotational force onthe thumbwheel 122.

As with the thumbwheel 122 of FIG. 25, balls or bearings 214 andcorresponding detents 212 are provided for imparting a first amount ofrotational friction on the thumbwheel 122 when the balls or bearings 214rest within detents 212, and a second, greater amount of friction onthumbwheel 122 when the balls or bearings 214 are moved from the detents212. Although not shown in FIGS. 32-33, detents 215 are also provided inan undersurface of the thumbwheel 122 (FIGS. 29-31) to receive balls orbearings 214. When balls or bearings 214 rest within detents 212,compression spring 170 is slightly compressed and a first frictionalforce is imparted on the thumbwheel 122. When the thumbwheel 122 is thenrotated such that balls or bearings 214 are moved from the detents 212as described in connection with FIG. 25, the compression spring 170 iscompressed to a greater degree. Accordingly, a second greater frictionalforce is imparted in the thumbwheel 122.

Anchors 220, which may anchor pull cables secured thereto, may beadapted to allow selective tensioning of the pull cables. In particular,when the handle is opened to expose an anchor 220, an anchor 220 may berotated (e.g., using a wrench) such that the cable coupled thereto maybe looped around the anchor one or more times. The cable may be bent atan approximately ninety degree angle, and partially inserted into a hole172 of the anchor 220 to secure the cable during rotation of the anchor220. Accordingly, the tension on a cable attached to the anchor 220 maybe increased by decreasing the slack in the cable. Tensioning of thecable may be desirable, for example, when the cable become slack aftersome period of time or after some period of use.

Pulley 218 may be formed with a smaller diameter than conventionalthumbwheel pulleys so as to reduce the force necessary to turnthumbwheel 122. For example, pulley 218 may have a smallest diameter(e.g., the diameter of the pulley 218 at groove 223) of between ⅛ in.and ½ in. According to one embodiment, pulley 218 may have a smallestdiameter of approximately ¼ in. According to another embodiment, pulley218 may have a diameter that is approximately one third the size of thethumbwheel 122.

Although the above described embodiments for imparting a varying amountof friction on an actuator have been described with respect to actuatorsadapted to change the diameter of curvature or orientation of the distalend of a catheter, the present invention is not so limited. For example,the actuator may instead be coupled to a push/pull cable connected to amovable electrode, or a cable or rod used to deploy a braided conductivemember as described in connection with FIGS. 34A-B. Accordingly, itshould be appreciated that this embodiment of the present invention maybe used to impart varying amounts of friction on any cable or othermechanism that controls movement of a portion of a catheter with respectto another.

Retractable Tip

The catheter 300 shown in FIGS. 34A-34B addresses one drawback that maybe experienced when using a catheter such as shown in FIG. 1. When acatheter having a long distal end is used in an electrophysiologyprocedure involving the heart, the distal end may hinder the ability tomaneuver the catheter within the heart. For example, certain pulmonaryveins of the heart may branch to form smaller veins close to the heart.If the portion of the catheter that is distal to the braided conductivemember is sufficiently long, the physician may have difficultyintroducing the distal end of the catheter into a desired vessel andtherefore may have difficulty positioning the braided conductive member.

As shown in FIGS. 34A-B, a distal tip portion 302 of catheter 300 may beretracted proximally in the direction of the shaft 304 using a mandrel306 that is slidably disposed within the shaft 304, which results in theradial expansion of braided conductive member 28. Thus, the overalllength of catheter 300 may be shortened when the braided conductivemember 28 is deployed, which may aid the insertion of the distal tipportion of the catheter into a vessel during an electrophysiologyprocedure.

Catheter 300 comprises a distal tip portion 302, a shaft 304, and abraided conductive member 28 coupled therebetween. A mandrel 306 isfixedly attached to the distal tip portion 302 and slidably disposedwithin the shaft 304. A strain relief portion 305 is secured to shaft304 to provide support for mandrel 306, which is slidable within a lumenof the strain relief portion 305. Plugs 307 may be secured to a distalportion of strain relief portion 305 to enable retraction of the mandrelwithin shaft 304, while preventing liquids or debris from entering thecatheter 300. Accordingly, the plugs 307 may help to ensure that theinterior of the catheter remains sterile. According to one example,plugs 307 may be formed of silicone or another elastomeric material.

Distal tip portion 302 comprises a distal cap 308 and an anchor portion310. The anchor portion 310 performs two primary functions. First, theanchor portion 310 helps to secure the distal end 312 of braidedconductive member 28 to distal cap 308. Second, the anchor portion 310secures a distal end of the mandrel 306 to the distal tip portion 302.

As will be discussed in more detail below, mandrel 306 is movable withrespect to the shaft 304 of the catheter 300. Advantageously, mandrel306 may be used to transmit pulling forces as well as pushing forces.Thus, mandrel 306 may be used both the deploy and undeploy braidedconductive member 28. It should be appreciated that mandrel 306 maycomprise any actuating mechanism that is capable of transmitting bothpulling and pushing forces. For example, mandrel 306 may comprise a rod,a wire, or other actuating member having sufficient rigidity to enabletransmission of pushing forces. In one example, mandrel 306 may beformed of nitinol or another material exhibiting superelasticity,although the invention is not limited in this respect.

Mandrel 306 may include a coating, which may for example enhance theoperating properties of the mandrel. For example, the mandrel 306 may becoated to reduce the possibility of thrombi adhesion to the mandrel 306and/or to provide a reference a radio-opaque point on mandrel 306 whenviewed during fluoroscopic imaging. According to another example, themandrel 306 may be coated with a high dielectric coating for safety whenusing ablation energy, as a portion of the mandrel 306 may be exposed toblood during an electrophysiology procedure. One exemplary highdielectric coating that may be used is parylene. According to a furtherexample, the mandrel 306 may be coated to reduce the coefficient offriction of the mandrel 306. Such a coating may reduce the friction thatmay result between mandrel 306 and plugs 307 or between mandrel 306 andbraided cable 390, an external portion of which forms the braidedconductive member 28 at the distal end of the catheter 300. A parylenecoating may act to reduce this friction when applied to the mandrel 306,and may therefore may serve dual functions of acting as a dielectric andacting as a lubricant.

Braided conductive member 28 may include any of the features describedin connection with other braided conductive members. In particular,braided conductive member 28 may be partially insulated, and may includean uninsulated portion 309 around a circumference thereof (FIG. 34A).The insulated portion may be preferentially disposed on a distal face ofthe braided conductive member 28, such that a larger area of the braidedconductive member 28 is uninsulated on its distal face.

The actuation of braided conductive member 28 using mandrel 306 will nowbe described. Sliding the mandrel 306 within the shaft 304 of catheter300 changes the configuration of the braided conductive member 28. Inparticular, when the mandrel 306 is slid distally within the shaft 304,the braided conductive member 28 assumes an undeployed configuration.The undeployed configuration may be generally cylindrical. The diameterof the diameter of the braided conductive member 28 in thisconfiguration may approximate that of the shaft 304. When the mandrel306 is slid proximally within the shaft 304, the braided conductivemember 28 assumes a deployed configuration. The deployed configurationmay have a disk-like shape. The braided conductive member 28 in thisconfiguration has a larger diameter than in the undeployedconfiguration. Thus, deploying the braided conductive member 28 expandsthe braided conductive member 28 radially.

FIG. 35 illustrates an enlarged view of the distal tip portion 302 shownin FIG. 34B. As shown, anchor portion 310 includes a central opening314, within which mandrel 306 is disposed. Mandrel 306 is secured withinanchor portion 310 via first and second collets 316 a and 316 b. In oneexample, the first collet 316 a may be secured to the mandrel 306 usingsolder and the second collet 316 b may be secured to the mandrel 306using a bonding agent such as epoxy, although the invention is notlimited in this respect. Collets 316 a and 316 b anchor the mandrel 306with respect to the anchor portion 310. As may be appreciated from FIG.35, any motion of mandrel 306 with respect to anchor portion 310 whenmandrel 306 is slid within the shaft of the catheter is inhibited by theinterface of collets 316 a and 316 b with edges 318 a and 318 b,respectively. For example, if mandrel 306 is slid within the shaft in aproximal direction, the interface of first collet 316 a with edge 318 ainhibits motion of the mandrel 306 with respect to anchor portion 310.Similarly, if mandrel 306 is slid within the shaft in a distaldirection, the interface of second collet 316 b with edge 318 b inhibitsmotion of the mandrel 306 with respect to anchor portion 310.

Anchor portion 310 also includes features that interface with distal cap308. First, a collar 320 of anchor portion 310 is configured tomechanically “lock” the anchor portion 310 in distal cap 308. Whenanchor portion 310 is properly positioned within distal cap 308, collar320 is adjacent to a corresponding collar 322 of distal cap 308. Hence,when collar 320 is positioned at a distal end of distal cap 308, collar322 is proximal to and adjacent collar 320, which thereby inhibitsproximal motion of anchor portion 310 with respect to distal cap 308. Inaddition, when collar 320 is positioned at a distal end of distal cap308, collar 320 is adjacent to a distal interior wall 324 of distal cap308. The interface therebetween inhibits distal motion of anchor portion310 with respect to distal cap 308.

Second, anchor portion 310 includes a plurality of grooves 326 on anouter surface thereof that may provide a suitable surface for a bondingagent, e.g., epoxy, disposed between anchor portion 310 and distal cap308 to adhere. A distal end 312 of braided conductive member 28 (FIG.34B) may be secured in a recess 328 between anchor portion 310 anddistal cap 308. A bonding agent disposed within the recess 328 securesthe braided conductive member 28 within the distal cap 308. If desired,anchor portion 310 may include a ramp 332 of approximately fifteendegrees at proximal end thereof to maintain the distal end of thebraided conductive member 28 in a conical shape.

One exemplary process for the assembly of the distal tip portion 302will now be described. First, the first collet 316 a may be secured tothe mandrel 306, for example using solder or epoxy. Next, the anchorportion 310 may be slid over the first collet 316 a and mandrel 306, andsecond collet 316 b may be secured to the mandrel 306, for example usingsolder or epoxy. The anchor portion 310, which is secured to collets 316a-b and mandrel 306, may then be inserted into distal cap 308. Anchorportion 310 may be formed by machining, or another suitable process. Achamfer 330 may be provided at the distal end of anchor portion 310 toaid the insertion of anchor portion 310 past the collar 322 of distalcap 308. The individual wires of the braided conductive member 28 may becut and then separately insulated at their distal ends with anultraviolet cure adhesive. A potting material may be included betweenanchor portion 310 and distal cap 308 to secure the distal end of thebraided conductive member 28 therebetween.

Because distal tip position 302 may be maneuvered through vasculatureand the heart during the course of an electrophysiology procedure, itmay be desirable that distal tip portion 302 be constructed so as toreduce trauma to tissue it may contact. Accordingly, FIG. 36 illustratesan exemplary embodiment of a portion of catheter 336 having a distal tipportion 338 that includes material selected to provide a gentleinteraction with tissue. Distal tip portion 338 comprises a distal cap340 and an anchor portion 342. Anchor portion 342 is similar to andperforms the same function as the anchor portion 310 of FIG. 35. Distalcap 340 includes two sub-portions: a proximal portion 340 a and a distalportion 340 b. Proximal portion 340 a is similar to and performs thesame function as the distal cap 308 of FIG. 35, but includes aprotrusion 346 adapted to mate with a recess 344 of distal portion 340b. A bonding agent such as epoxy, or alternate coupling means, may beincluded in grooves 348 in proximal portion 340 a to secure the proximalportion 340 a to distal portion 340 b. Distal portion 340 b may beconstructed to provide a more gentle interaction with tissue than occurswith conventional catheter tips. For example, distal portion 340 b maybe formed of an elastomeric material such as polyurethane or silicone,or another material having a low durometer. Accordingly, distal cap 340may be used, for example, to locate vein entrances in the walls of theatria without damaging the tissue of the wall. It should be appreciatedthat a number of variations are possible for the distal cap portion 340described above. For example, a unitary cap portion may be formed withthe “atraumatic” properties described for the distal portion 340 b, orboth proximal portion 340 a and distal portion 340 b may be formed withatraumatic properties. In addition, distal portion 340 b can assume anumber of different configurations and need not have the shape anddimensions shown in FIG. 36.

Referring again to FIG. 34A-B, a steering arrangement that may be usedin connection with catheter 300 according to another embodiment of theinvention will now be described. Steering cables 360 may be providedwithin catheter 300 to enable the catheter to be bent or curved viaactuation of one or more of the steering cables 360. Steering cables 360may be anchored at steering anchor 362, which is located at a distal endof shaft 304. Actuation of one or more steering cables 360 may cause abend or curve at a location proximal to steering anchor 362, for exampleat a junction 364 between distal shaft portion 304 a and proximal shaftportion 304 b. In one example, distal shaft portion 304 a may be formedof a less rigid material than proximal shaft portion 304 b so that abend or curve is formed at a portion of the distal shaft portion 304 anear the junction 364 between the distal shaft portion 304 a and theproximal shaft portion 304 b. As should be appreciated from theforegoing, according to one embodiment of the invention, steering anchor362 may be provided proximal to braided conductive member 28. Further, asteering “knuckle” (e.g., a location of a bend or curve) may be formedby actuation of a steering cable 360 anchored at steering anchor 362 ata location proximal to the steering anchor.

In the example shown in FIGS. 34A-34B, steering anchor 362 comprises aplurality of loops formed by steering cables 360 around an exteriorsurface of catheter 300, wherein the steering cables 360 form acontinuous length of cable. The loops may be formed in a recess 366 inthe exterior surface of the catheter 300, and may be potted in place andsealed with silicone. In one example, an uncoated section of thesteering cables 360 is looped around the catheter shaft 304 two and ahalf times and then potted to provide sufficient tensile forces for thecables 360.

Although the configuration shown in FIGS. 34A-B provides suitableanchoring of steering cables 360, certain drawbacks exist. For example,an opening is needed via which steering cables 360 may exit the cathetershaft 304 so that they may be looped around the exterior surface of thecatheter 300. The opening in the catheter shaft 304 may result in fluidleakage into the catheter 300, or may cause other undesirable results.

FIG. 37 illustrates an alternative configuration of a steering anchorthat may be used in accordance with catheter 300 and other embodimentsdescribed herein. In the configuration shown in FIG. 37, steering cables370 are provided with anchors 372 having a width or diameter that isgreater than the diameter of steering cables 370. The anchors 372 may beintegrally formed with the steering cables 370 or may be securelyattached thereto. Steering cables 370 are at least partially disposed inlumens 374 having a larger width or diameter region 374 a and a smallerwidth or diameter region 374 b. Anchors 372 may be disposed in largerwidth or diameter region 374 a and may be sized such that the anchors372 do not fit within smaller width or diameter region 374 b. In otherwords, each anchor 372 may have a diameter or width that is larger thana diameter or width of smaller with or diameter region 374 b and smallerthan a diameter or width of larger width or diameter region 374 a.Accordingly, steering cables 360 may be anchored at the junction ofregions 374 a-b. A bonding agent such as epoxy may be provided to securethe anchors 372 at this location.

FIG. 38 illustrates an exemplary implementation of a control handle foruse with the catheter 300 shown in FIGS. 34A-B. The handle 380 includesa housing 382, and a slide actuator 384 and thumbwheel 386 coupled tothe housing 382. The slide actuator 384 is coupled to the mandrel 306 toactuate the mandrel. Slide actuator 384 includes a lumen 392 in which adistal portion of mandrel 306 is disposed. The mandrel 306 may befixedly attached to the slide actuator 384, for example using anadhesive disposed in the lumen 392 between the mandrel 306 and the slideactuator 384. The thumbwheel 386 may be coupled to one or more steeringcables, such as steering cables 360 discussed in connection with FIGS.34A-B. Thus, thumbwheel may be use to actuate steering cables 360 tocontrol an orientation of catheter 300 (FIGS. 34A-B).

Handle 380 is coupled to the catheter shaft 304 at a distal end thereofand a connector 388 at a proximal end thereof. A braided cable 390, anexternal portion of which forms braided conductive member 28 at a distalend of the catheter 300 (FIGS. 34A-B), travels from the shaft 304 to theconnector 388 through the handle 382. In the catheter shaft, the braidedcable 390 may be concentrically disposed around mandrel 306. In thehandle 380, the mandrel 306 may exit through an opening in braided cable390 such that the braided cable 390 is no longer disposed around mandrel306. It should be appreciated however, that braided cable 390 need notbe concentrically disposed about mandrel 306 in shaft 304 and that theconfiguration shown is merely exemplary. In addition, braided cable 390need not be braided along an entire length thereof. For example, braidedcable 390 may comprise a plurality of unbraided filaments that arebraided only at a distal end thereof where braided conductive member 28is formed.

Mandrel 306 should be sufficiently stable in the region of handle 380 totransmit the pushing force applied by slide actuator 384 to more distalportions of mandrel 306. Thus, it is preferable that the mandrel 306have a sufficient diameter in the region of handle 380 to provide suchstability. However, if this diameter of mandrel 306 were used along theentire length of the mandrel, the distal end of the catheter 300 may beexcessively stiff. Excessive stiffness at the distal end of the catheteris undesirable as it may result in trauma to the heart and/orvasculature. FIGS. 39-40 illustrate an exemplary implementation ofmandrel 306 that addresses these considerations. In particular, themandrel of FIGS. 39-40 may have increased flexibility at a distal endthereof such that a catheter that incorporates the mandrel will alsohave increased flexibility at its distal end. Thus, trauma to the heartand/or vasculature may be reduced because the distal tip may yield whenit contacts tissue due to its flexibility. In addition, the increasedflexibility of the distal end of the catheter may enhance themaneuverability of the catheter, which may also reduce undesirablecontact with the heart and/or vasculature.

FIG. 39 illustrates a mandrel 400 having three tiers: a first tier 402,a second tier 404, and a third tier 406. The first tier 402 and secondtier 404 are connected via a first transition region 408, and the secondtier 404 and third tier 406 are connected via a second transition region410. The transition regions may have a gradual and linear 30 profile.The first tier 402 has the largest diameter of the three tiers, whichmay be approximately 0.038 inches according to one example. The secondtier 404 has a diameter that is smaller than that of the first tier 402but larger than that of the third tier 406. According to one example,the second tier has a diameter of approximately 0.028 inches. The thirdtier 406 has the smaller diameter of the three tiers, which may beapproximately 0.0175 inches according to one example. One exemplarymaterial for mandrel 400 is nitinol, or another superelastic material.Nitinol has the benefit of being more resistant to kinking than othermaterials that may be used for mandrel 400, such as stainless steel.

FIG. 40 illustrates exemplary locations for the first, second, and thirdtiers within catheter 300. The first tier 402 may extend from slideactuator 384, where the distal end of the mandrel is coupled, to alocation 412 at the distal end of the handle 380. Thus, the firsttransition 408 (FIG. 39) may occur at location 412. The second tier 404may extend from location 412 to a location 414 located in shaft 304.Thus, the second transition 410 (FIG. 39) may occur at location 414. Thethird tier 406 may extend from location 414 to distal tip portion 302.

It should be appreciated that a number of variations are possible on themandrel 400 described in connection with FIGS. 39-40. For example, themandrel 400 may comprise two tiers, four tiers, or some greater numberof tiers. Alternatively, the mandrel 400 may be constructed to have acontinuous taper along an entire or substantial length thereof. Itshould also be appreciated that the transition regions 408 and 410 neednot be gradual. For example, the transitions may be perpendicularrelative to tiers of the mandrel 400.

FIGS. 41A-E illustrate a modified version of the catheter 300illustrated in FIGS. 34A-B. Most notably, catheter 416 includes amandrel 418 having an interior lumen 420. As will be discussed in detailbelow, lumen 420 may provide a passage for fluids or devices used duringan electrophysiology procedure.

As shown in FIG. 41A, catheter 416 includes a catheter shaft 422, abraided conductive member 28, and a distal tip portion 424. The cathetershaft 422 includes a distal shaft portion 422 a, a proximal shaftportion 422 b, and an anchor portion 422 c coupled between distal shaftportion 422 a and braided conductive member 28. A counterbore 426 iscoupled between the proximal shaft portion 422 b and the distal shaftportion 422 a. Steering cables 428 a and 428 b are respectively anchoredvia anchors 430 a and 430 b, which are secured within anchor section 422c. A seal 432 is provided at a distal end of anchor section 422 c toprevent or substantially avoid admitting fluid or debris into theinterior of shaft 422.

According to one implementation, the lumen 420 of mandrel 418 has adiameter of approximately 2.5 French, while catheter shaft 422 has adiameter of approximately 10 French when no steering cables are used andapproximately 12.5 French when two steering cables are used. However, itshould be appreciated that the dimensions provided above are merelyexemplary, and that alternative dimensions may be suitable.

FIG. 41B illustrates an enlarged view of a portion of catheter 416including counterbore 426. Counterbore 426 is located at a junctionbetween the distal shaft portion 422 a and the proximal shaft portion422 b and provides an interface between the two portions. Thecounterbore 426 may be formed of plastic, and may be substantially rigidto reduce the strain on the junction between the distal shaft portion422 a and the proximal shaft portion 422 b. According to an embodimentof the invention, a bending point (or “knuckle”) may be formed at thejunction upon actuation of steering cables 428 a-b.

FIG. 41C illustrates an enlarged view of a portion of catheter 416including seal 432 and steering anchors 430 a-b. The seal 432 includes afirst portion 432 a and a second portion 432 b. The second portion 432 bis anchored to the anchor section 422 c, for example using a bondingagent such as epoxy, a locking mechanism, or another mechanicalconnection. Alternatively, the second potion 432 b may be integrallyformed with a portion of the catheter 416. The second portion 432 b maybe formed of a plastic such as polyurethane, or another materialsuitable for forming a mechanical connection between the first portion432 a and the anchor section 422 c. The first portion 432 a is coupledto the second portion 432 b, for example using a bonding agent. Thefirst portion 432 a may be formed of silicone, or another materialsuitable for forming a seal around mandrel 418. The seal formed may bewholly or substantially fluid-tight. In one example, the first andsecond portions 432 a-b include inner surfaces constructed to allow themandrel 418 to be slidably received therein. For example, the surfacesmay be smooth and/or generate little friction when slid against asurface. However, it should be appreciated that the invention is notlimited in this respect. For example, a lubricant or coating may bedisposed on the inner surfaces to reduce the friction between the firstand second portions 432 a-b and the mandrel 418. It should also beappreciated that the seal 432 described above may have a number ofalternate implementations. For example, the seal 432 may be formed of asingle element and/or have a shape or configuration other than shown inFIGS. 41A and 41C.

Steering anchors 430 a-b and steering cables 428 a-b are configured in amanner similar to those shown in FIG. 37. In particular, anchors 430 a-bhave a width or diameter that is greater than the diameter of steeringcables 428 a-b. The anchors 430 a-b may be integrally formed with thesteering cables 428 a-b or may be securely attached thereto. Steeringcables 428 a-b pass through lumens 436 a-b, respectively, which extendalong at least a portion of catheter 416. Lumens 436 a-b respectivelyinclude larger width or diameter regions 438 a-b and a smaller width ordiameter regions 440 a-b. Anchors 430 a-b may be disposed in largerwidth or diameter regions 438 a-b and may be sized such that the anchorsdo not fit within smaller width or diameter regions 440 a-b.Accordingly, steering cables 428 a-b may be anchored at the junctionbetween regions 438 a-b and 440 a-b, respectively. A bonding agent suchas epoxy may be provided to further inhibit movement of the anchors 430a-b.

FIG. 41E illustrates an enlarged view of a portion of distal shaftportion 422 a, including mandrel 418, steering cables 428 a-b, and wires434 used to form braided conductive member 28. As shown, steering cables428 a-b are disposed in lumens 436 a-b formed in the wall of the distalshaft portion 422 a. Mandrel 418 is disposed along a centrallongitudinal axis of shaft 422, and is surrounded by wires 434. Thewires 434, which may be braided in the same manner as braided conductivemember 28, are disposed in an opening between mandrel 418 and lumens 436a-b. It should be appreciated that the internal configuration of distalshaft portion 422 a shown in FIG. 41E is merely exemplary, and thatother configurations are possible. For example, lumens 436 a-b may beabsent, and both steering cables 428 a-b and wires 434 may be disposedin an opening between mandrel 418 and an outer wall of the cathetershaft 422. In one implementation, steering cables 428 a-b may bedisposed at an inner radial position with respect to wires 434.

Mandrel 418 extends the length of the catheter 416 to a handle of thecatheter. As shown in FIG. 41 D, distal tip portion 424 includes adistal cap 444 coupled to the mandrel 418 at its most distal end. Adistal end of braided conductive mesh 28 is circumferentially disposedabout the mandrel 418 in a recess 446 between mandrel 418 and distal cap444. In addition, a sleeve 448 is included between braided conductivemember 28 and mandrel 418 in distal tip portion 424 to help to anchorthe braided conductive member 28 within the distal cap 444. The sleeve448 may be bonded to the mandrel 418, and the braided conductive member28 may be bonded to the sleeve 448. In addition, a bonding agent may beincluded in recess 446 to provide additional fixation. Distal cap 444may include an opening 450 in its distal tip to receive a distal openingof mandrel 418. As will be described in more detail below, the opening450 in distal cap 444 may serve as a passageway for fluids or devicesthat passed to or from a patient's body during an electrophysiologyprocedure.

The mandrel 418 may be slidably disposed within the shaft 422, and maybe moved along a longitudinal axis of the catheter 416 to actuate thebraided conductive member 28. As described in connection with FIG. 41D,mandrel 418 and braided conductive member 28 are secured, at distal endsthereof, to distal cap portion 444. Hence, when the distal end ofmandrel 418 is slid in a proximal direction within shaft 422, the distaltip portion 424 is moved towards shaft 422. The retraction motion of thedistal tip portion 424 laterally compresses braided conductive member 28and radially expands the outer diameter of the braided conductive member28, thereby causing the braided conductive member 28 to assume adeployed configuration. Conversely, when the distal end of mandrel 418is slid in a distal direction within shaft 422, the distal tip portion424 is moved away from shaft 422. This causes braided conductive member28 to radially compress and laterally expand so as to assume anundeployed configuration. In one example that will be described inconnection with FIG. 42, the movement of mandrel 418 may be controlledusing an actuator on a handle of the catheter 416. It should beappreciated that braided conductive member 28 may include any of thefeatures described in connection with other braided conductive membersdisclosed herein.

According to one implementation, mandrel 418 has a substantially tubularshape and is formed of a plastic such as high durometer polyurethane.However, it should be appreciated that mandrel 418 may assume any shapethat may extend along catheter 416 and accommodate an internal lumen.Further, mandrel 418 may be formed of alternative materials, such asnitinol or other alloys, and may be formed of or coated with abiocompatible material. Preferably, the mandrel 418 is constructed toresist kinking upon actuation of the mandrel in the distal direction.Accordingly, the stiffness of the mandrel material and the shape andthickness of the mandrel 418 itself may be selected so that the mandrel418 is not susceptible to kinking. However, it is preferable thatmandrel 418 be constructed to not unduly limit any steering capabilitiesof the catheter. Accordingly, the mandrel 418 may be bendable in adirection transverse to the longitudinal axis of the catheter under aforce imposed by steering cables of the catheter.

Mandrel 418 may also be a multi-tiered mandrel, similar to themulti-tiered mandrel 400 of FIG. 39. For example, mandrel 418 maycomprise two tiers having different outer diameters that join at atransition region. The diameter of lumen 420, however, may remainsubstantially constant.

Lumen 420 of mandrel 418 may be used to transport fluids or devices toor from the heart or vasculature of a patient during anelectrophysiology procedure. For example, lumen 420 may be used todeliver an irrigation fluid such as saline to provide convective coolingduring an ablation procedure. In another example, example, lumen 420 maybe used to deliver a contrast fluid, such as a fluoroscopic contrastagent, to verify the placement of braided conductive member 28 orchanges in vessel diameter. In either ablation or mapping procedures,antithrombogenic fluids, such as heparin, may be delivered via lumen 420to reduce thrombogenicity. Other medicines may also be delivered vialumen 420 for other treatment purposes. The fluids described above maybe released from catheter 416 via the opening 450 discussed previously,or via one or more openings that may be formed in the sidewalls ofmandrel 418. Fluids released via opening 450 may advantageously enterthe blood flow of the patient upstream with respect to the mappingand/or ablating site, which aids in the visualization of the vascularstructure where the catheter is to be placed and deployed.

In addition to, or as an alternative to being adapted for the transportof fluids, the lumen 420 of mandrel 418 may be adapted for the passageof medical devices. For example, lumen 420 may be used to introducecatheters, guidewires, and/or sensors (e.g., a blood pressure sensor, apH sensor, a blood flow sensor, or an ultrasonic imaging device) into apatient. When catheter 416 is used in connection with a guidewire, theguidewire may be positioned first at a target site so that the cathetermay follow the guidewire to the site. Alternatively, the guidewire maybe inserted within mandrel 418 after the catheter 416 is introduced intothe patient.

FIG. 42 illustrates an exemplary handle 460 that may be used to actuatemandrel 418. The handle 460 operates in the same manner as handle 380discussed in connection with FIG. 38, with slide actuator 384 beingcoupled to mandrel 418 to actuate the mandrel. However, in thisconfiguration, mandrel 418 extends out of handle housing 462 so thatdevices and/or fluids may be introduced into the lumen 420 of themandrel 418. Channel 471, which is coupled to and partially disposedwithin housing 462, provides an opening through which mandrel 418 mayslide.

Port 464 is coupled to the handle 460 to provide fluid or device accessto the lumen 420 of mandrel 418. Fluids may be introduced via fluidopening 466, which is coupled to port 464 via tube 468. The port 464 mayform a seal with the mandrel 418 to ensure the sterility of the injectedfluids, and may be equipped with a valve (not shown) to control thepassage of fluid. To provide device access to lumen 420, a deviceopening 470 is also provided in port 464. A silicone seal 472 may sealthe device opening 470 such that fluids will not escape from deviceopening 470 if fluids and a device are simultaneously introduced viaport 464.

Because mandrel 418 may be movable along a longitudinal axis of thecatheter, the port 464 coupled to the handle 460 may also be movable.Alternatively, the port may be fixed with respect to the handle, and maynot move in response to movement of the mandrel 418. Although manyimplementations are possible to achieve a fixed port, FIG. 42 shows anexample in which port 464 has a lumen 474 to receive mandrel 418.Because the proximal end of mandrel 418 is slidably disposed withinlumen 474, lumen 474 may have a length that is greater than a length 476that slide actuator 384 may cause mandrel 418 to move.

It should be appreciated that any combination of the features describedin connection with FIGS. 34-42 may be advantageously employed with othercatheter features described herein. Further, aspects of the cathetershown in FIGS. 34-42 may be used in connection with theelectrophysiology procedures described herein.

Having thus described at least one illustrative embodiment of theinvention, various alterations, modifications, and improvements willreadily occur to those skilled in the art. For example, one skilled inthe art will appreciate that each of the above described features may beselectively combined into a method of use and/or a device depending on,for example, the function desired to be carried out. Such alterations,modifications, and improvements are intended to be within the spirit andscope of the invention. Accordingly, the foregoing description is by wayof example only and is not intended as limiting. The invention islimited only as defined in the following claims and the equivalentsthereto.

1. A catheter comprising: a handle; a shaft portion coupled to a distal end of the handle; a tip portion; a braided conductive member coupled to the shaft portion and the tip portion; and a mandrel fixedly attached to the tip portion and slidably disposed within the shaft portion; wherein actuation of the mandrel expands the braided conductive member from an undeployed to a deployed position.
 2. The catheter of claim 1, wherein the mandrel comprises at least two tiers having different diameters.
 3. The catheter of claim 2, wherein the mandrel comprises three tiers having different diameters.
 4. The catheter of claim 1, wherein the braided conductive member comprises an electrode having insulated and uninsulated portions.
 5. The catheter of claim 4, wherein the braided conductive member further comprises a plurality of electrically independent portions.
 6. The catheter of claim 5, wherein uninsulated portions of electrically independent portions of the braided conductive member do not contact each other in the deployed or undeployed position.
 7. The catheter of claim 1, wherein the mandrel comprises a lumen having a distal opening.
 8. The catheter of claim 7, wherein the distal opening is coupled to an opening of the tip portion.
 9. The catheter of claim 7, wherein the lumen further comprises a proximal opening, and wherein a fluid source is coupled to the proximal opening to allow fluid to flow from the fluid source to the lumen.
 10. The catheter of claim 7, wherein the lumen further comprises a proximal opening, and wherein a device port is coupled to the proximal opening to allow fluid to flow from the fluid source to the lumen.
 11. The catheter of claim 10, wherein the device port is coupled to the handle.
 12. The catheter of claim 7, wherein the mandrel is slidably disposed within the handle, and wherein the mandrel is coupled to an actuator to control movement of the mandrel.
 13. The catheter of claim 1, wherein the mandrel is slidably disposed within the handle, and wherein the mandrel is coupled to an actuator to control movement of the mandrel.
 14. The catheter of claim 1, wherein actuation of the mandrel such that the mandrel is moved proximally along a longitudinal axis of the shaft expands the braided conductive member from an undeployed to a deployed position.
 15. The catheter of claim 1, wherein movement of the tip portion toward the shaft compresses the braided conductive member laterally.
 16. The catheter of claim 1, wherein the mandrel is formed of a superelastic material.
 17. The catheter of claim 16, wherein the mandrel is formed of nitinol.
 18. The catheter of claim 1, wherein the mandrel is coated with a high dielectric coating.
 19. The catheter of claim 18, wherein the mandrel is coated with parylene.
 20. The catheter of claim 1, wherein at least a portion of the tip portion is constructed of an elastomeric material.
 21. The catheter of claim 20, wherein the elastomeric material includes silicone.
 22. The catheter of claim 20, wherein the elastomeric material includes polyurethane.
 23. The catheter of claim 1, wherein the tip portion comprises a cap portion and an anchor portion secured to the cap portion, and wherein the mandrel is secured to the anchor portion and a distal end of the braided conductive member is secured between the cap portion and the anchor portion.
 24. The catheter of claim 23, wherein the anchor portion includes a projection that engages with an edge of the cap portion.
 25. The catheter of claim 23, wherein a bonding agent is included between the cap portion and the anchor portion.
 26. The catheter of claim 23, wherein at least a distal portion of the cap portion comprises an elastomeric material.
 27. The catheter of claim 1, further comprising a plug disposed about the mandrel at the distal end of the shaft and adapted to form a substantially fluid-tight seal between the mandrel and the shaft.
 28. A method of deploying a braided conductive member of a catheter, wherein the braided conductive member is coupled to a tip portion and a shaft of the catheter, the method comprising: moving the tip portion towards the shaft such that the braided conductive member is compressed longitudinally and expanded radially.
 29. The method of claim 28, wherein the braided conductive member comprises an electrode having insulated and uninsulated portions.
 30. The method of claim 29, wherein the braided conductive member further comprises a plurality of electrically independent portions, and wherein moving the tip portion towards the shaft comprises preventing uninsulated portions of electrically independent portions of the braided conductive member from contacting each other.
 31. The method of claim 28, wherein moving the tip portion towards the shaft includes shortening the distance between the proximal end of the shaft and the distal end of the tip portion.
 32. The method of claim 28, wherein a mandrel is coupled between the tip portion and the shaft, and wherein moving the tip portion towards the shaft includes retracting at least a portion of the mandrel within the shaft.
 33. The method of claim 32, wherein a mandrel is coupled between the tip portion and the shaft, and wherein moving the tip portion towards the shaft includes retracting at least a portion of the mandrel within the shaft.
 34. The method of claim 32, wherein moving the tip portion towards the shaft includes retracting at least a portion of the mandrel coaxially within the shaft.
 35. The method of claim 32, wherein the mandrel includes a lumen, and wherein the method further comprises: releasing fluid from an opening in the lumen.
 36. The method of claim 35, wherein act of releasing fluid includes releasing fluid from an opening at the distal end of the tip portion of the catheter.
 37. The method of claim 32, wherein the mandrel includes a lumen, and wherein the method further comprises: introducing a device into the lumen; and extending at least a portion of the device through an opening in the lumen.
 38. A catheter comprising: a handle; a shaft portion coupled to a distal end of the handle; a tip portion, at least a portion of the tip portion being constructed of an elastomeric material; a braided conductive member coupled to the shaft portion and the tip portion.
 39. The catheter of claim 38, wherein the elastomeric material includes silicone.
 40. The catheter of claim 38, wherein the elastomeric material includes polyurethane.
 41. The catheter of claim 38, wherein the tip portion is constructed of a first portion constructed of an elastomeric material and comprising a first mating feature, and a second portion comprising a second mating feature that is constructed to mate with the first mating feature, and wherein the braided conductive member is fixedly attached to the second portion.
 42. The catheter of claim 41, wherein the first mating feature comprises a recess and the second mating feature comprises a protrusion.
 43. The catheter of claim 41, further comprising a mandrel fixedly attached to the second portion of the tip portion and slidably disposed within the shaft portion; wherein actuation of the mandrel expands the braided conductive member from an undeployed to a deployed position.
 44. A catheter comprising: a handle; a shaft portion coupled to a distal end of the handle; a conductive member coupled to the shaft portion, the conductive member formed of a plurality of filaments; and a thermocouple wire coupled to a filament of the conductive member via a conductive junction, wherein the thermocouple wire is formed of a different material than the filament, and wherein the conductive junction is located between first and second ends of the filament.
 45. The catheter of claim 44, wherein the conductive junction is formed of a conductive epoxy.
 46. The catheter of claim 44, wherein the conductive junction is formed on an outer portion of the conductive member.
 47. The catheter of claim 44, wherein the conductive member is a braided conductive member.
 48. The catheter of claim 44, wherein the filament is coupled to a connector that is adapted to be connected to an ablation energy source.
 49. A method of using a catheter having a conductive member comprising a plurality of filaments, the method comprising: measuring a signal between a thermocouple wire and a filament of the conductive member; and applying ablation energy via the filament.
 50. The method of claim 49, wherein measuring a signal between a thermocouple wire and a filament and applying ablation energy via the filament occur simultaneously.
 51. The method of claim 49, further comprising determining a temperature based on the signal
 52. A method of using a catheter having a conductive member comprising a plurality of filaments, the method comprising: measuring a signal between a thermocouple wire and a filament of the conductive member and determining a temperature based on the signal; and measuring an electrical heart signal via the filament.
 53. The method of claim 52, wherein measuring a signal between a thermocouple wire and a filament and measuring an electrical heart signal via the filament occur simultaneously.
 54. A steering mechanism for a catheter, comprising: a steering cable having a first diameter; and an anchor disposed at a distal end of the steering cable, the anchor having a second diameter; wherein the first diameter is less than a diameter of a lumen through which at least a portion of the steering cable passes and the second diameter is greater than the diameter of the lumen.
 55. The steering mechanism of claim 54, wherein the anchor is integrally formed with the steering cable.
 56. The steering mechanism of claim 54, wherein the anchor is fixedly attached to the distal end of the steering cable.
 57. The steering mechanism of claim 54, wherein the lumen has a counterbore at a distal end thereof and the anchor is disposed in the counterbore.
 58. The steering mechanism of claim 57, further comprising means for fixedly securing the anchor in the counterbore.
 59. A method of controlling the rotational friction of a thumbwheel of a catheter handle, comprising: increasing the rotational friction on the thumbwheel by compressing a spring that contacts the thumbwheel; and decreasing the rotational friction on the thumbwheel by decompressing the spring.
 60. The method of claim 59, wherein increasing the rotational friction on the thumbwheel includes increasing the rotational friction such that the thumbwheel independently maintains its position.
 61. The method of claim 59, wherein increasing the rotational friction on the thumbwheel includes forcing the thumbwheel into tighter engagement with the spring.
 62. A handle for use with a catheter, the handle comprising: a housing; a thumbwheel coupled to the housing; a spring disposed within the housing in contact with the thumbwheel; and means for increasing compression of the spring to increase rotational friction on the thumbwheel.
 63. The method of claim 62, wherein the spring is disposed within a central bore of the thumbwheel.
 64. The method of claim 62, wherein the means for increasing the compression of the spring includes means for increasing the rotational friction on the thumbwheel such that the thumbwheel maintains a level of tension on a pull cable coupled to the thumbwheel.
 65. The method of claim 62, wherein the means for increasing the compression of the spring comprises a plurality of complimentary mating features disposed on a surface of the thumbwheel and on a surface of the housing that force the thumbwheel into tighter engagement with the compression spring when the thumbwheel is moved from a first position to a second position. 